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SINAMICS S120 Drive Technology 1FW6 Built-in torque motors
SINAMICS S120
1FW6 built-in torque motors
Configuration Manual · 05/2009
SINAMICS
s
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Preface 1 General safety guidelines 2 Description of the motor SINAMICS S120 Motor components of the 3 built-in motor and options Drive Technology 4 Coupled motors 1FW6 Built-in torque motors 5 Configuring the motor Configuration Manual 6 Motor assembly 7 System integration 8 Interfaces 9 Commissioning 10 Operation 11 Maintenance and repairs 12 Storage and transport 13 Environmental compatibility Technical data and
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Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if
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Preface Information on the documentation At http://www.siemens.com/motioncontrol/docu information is available on the following topics: ● Ordering documentation Here you can find an up-to-date overview of publications ● Downloading documentation Links to more information for downloading files from Service & Support. ● Researching documentation online Information on DOConCD and direct access to the publications in DOConWeb. ● Compiling documentation individually on the basis of Siemen
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Preface Technical Support If you have any technical questions, please contact our hotline: Europe / Africa Phone +49 180 5050 222 Fax +49 180 5050 223 0.14 €/min. from German landlines (mobile call charges may differ) Internet http://www.siemens.com/automation/support-request America Telephone +1 423 262 2522 Fax +1 423 262 2200 E-mail mailto:techsupport.sea@siemens.com Asia / Pacific Telephone +86 1064 757 575 Fax +86 1064 747 474 E-Mail mailto:support.asia.aut
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Preface EC Declaration of Conformity The EC Declaration of Conformity (to Low-Voltage Directive 2006/95/EC) is available at the following Internet address in the folder "Drive Technology": http://support.automation.siemens.com/WW/llisapi.dll?func=cslib.csinfo&lang=de&siteid=csiu s&objid=19183574 If you do not have access to the Internet, contact your local Siemens office to obtain a copy of the EC Declaration of Conformity. 1FW6 Built-in torque motors Configuration Manual, 05/2009,
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Table of contents Preface ...................................................................................................................................................... 5 1 General safety guidelines ........................................................................................................................ 13 1.1 Observing and complying with safety guidelines.........................................................................14 1.2 Handling direct drives and com
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Table of contents 4.1.2 Janus arrangement ..................................................................................................................... 59 5 Configuring the motor .............................................................................................................................. 61 5.1 Procedure.................................................................................................................................... 61 5.1.1 General mechanical c
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Table of contents 11 Maintenance and repairs ....................................................................................................................... 167 11.1 Safety information for maintenance and repairs........................................................................167 11.2 Safety guidelines for high-voltage test.......................................................................................169 11.3 Maintenance.............................................
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1 General safety guidelines Please observe all the relevant safety instructions to avoid personal and/or material damage. In particular, you must observe the safety instructions and notes regarding the powerful permanent magnets installed in the rotor of the built-in torque motor. The rotor is secured in the stator by means of transportation locks and a spacer film. The original packaging for the built-in torque motor and the transportation locks (incl. the screws) are required for sto
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General safety guidelines 1.1 Observing and complying with safety guidelines 4. Operational electrical, magnetic, and electromagnetic fields that can pose a risk to people with a pacemaker and/or implants or metallic objects if they are too close. 5. Release of environmentally hazardous materials and emissions during improper operation and / or improper disposal of components. For more information about residual risks of the power drive system components, see the relevant chapters in the
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General safety guidelines 1.2 Handling direct drives and components 1.2 Handling direct drives and components DANGER There is danger of death, serious bodily injury and/or property damage when untrained personnel is allowed to handle direct drives and/or their components. Only personnel who are familiar with and who observe the safety guidelines are allowed to handle direct drives and their components. Installation, commissioning, operation and maintenance may only be performed by
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General safety guidelines 1.3 Use for the intended purpose 1.3 Use for the intended purpose DANGER There is a risk of death, serious personal injury and/or serious material damage when direct drives or their components are used for a purpose for which they were not intended. The motors are designed for industrial or commercial machines. It is prohibited to use them in areas where there is a risk of explosion (Ex-zone) unless they are designed expressly for this purpose (observe the
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General safety guidelines 1.4 Danger from strong magnetic fields 1.4 Danger from strong magnetic fields Occurrence of magnetic fields Strong magnetic fields occur in the components of the motor that contain permanent magnets. The magnetic field strength of the motors results exclusively from the magnetic fields of the components with permanent magnets in the de-energized state. Electromagnetic fields also occur during operation. Components with permanent magnets CAUTION The perm
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General safety guidelines 1.4 Danger from strong magnetic fields Danger from strong magnetic fields DANGER Strong magnetic fields can pose a risk to personnel and cause damage. With regard to the effect of strong magnetic fields on people, the work guideline BGV B 11 "Electromagnetic Fields" applies in Germany. This specifies all the requirements that must be observed in the workplace. In other countries, the relevant applicable national and local regulations and requirements must b
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General safety guidelines 1.4 Danger from strong magnetic fields DANGER Strong attractive forces on magnetizable materials lead to a great danger of crushing in the vicinity of components with permanent magnets (distance less than 100 mm). Do not underestimate the strength of the attractive forces! Do not carry any objects made of magnetizable materials (e. g. watches, steel or iron tools) and/or permanent magnets close to the motor or close to a component with permanent magnets.
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General safety guidelines 1.5 Electrical shock hazard! 1.5 Electrical shock hazard! DANGER Electrical shock hazard! When an installed torque motor rotates, potentially dangerous voltages are induced at the cable ends of the motor. Insulate terminals and leads in open cable ends or take measures to prevent torque motors that have been installed from rotating. There is also a risk of compression. DANGER Danger due to high leakage currents If high leakage currents are presen
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General safety guidelines 1.7 Pictograms supplied for 1FW6 1.7 Pictograms supplied for 1FW6 To indicate dangers, the following durable adhesive stickers are supplied: Table 1- 1 Warning signs to BGV A8 / DIN 4844-2 and what they indicate Sign Meaning Sign Meaning Warning: strong Warning: hand injuries magnetic field (D-W027) (D-W013) Warning: hazardous Warning: hot surfaces electric voltage (D-W026) (D-W008) Table 1- 2 Prohibiting signs to BGV A8 / DIN 4844-2 and what t