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OM-1500-4 203 211
June 2001
Processes
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
(Gas- And Self-Shielded)
Description
Wire Feeder
714S
Visit our website at
www.MillerWelds.com
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From Miller to You Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy. Today, the people that bu
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TABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-2. Arc Welding Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-3. Additional Symbols For Installation, Operation, And Maintenance . . . . . . .
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SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_4/98 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. This group of symbols means Warning! Watch Out! possible Marks a special safety message. ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions Means “Note”; not safety related. to avoid the hazards. 1-2. Arc Welding
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ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill. Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays Always ventilate confined spaces or use that can burn eyes and skin. Sparks fly off from the approved air-supplied respirator. weld. Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.1 and Z87.1 li
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1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury. Do not install or place unit on, over, or near Keep away from moving parts such as fans. combustible surfaces. Keep all doors, panels, covers, and guards Do not install unit near flammables. closed and securely in place. Do not overload building wiring – be sure power supply system is properly sized, rated, and protected to handle this unit. FALLING UNIT can cau
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1-5. EMF Information Considerations About Welding And The Effects Of Low Frequency 1. Keep cables close together by twisting or taping them. Electric And Magnetic Fields 2. Arrange cables to one side and away from the operator. Welding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields. However, after examining more than 500 studies spanning 17 3. Do not coil or drape cables around your body. years of resea
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SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT UTILISATION som _nd_fre 4/98 1-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédure présente des risques de danger ! Ceux-ci sont identifiés par des symboles adjacents aux directives. Ce groupe de symboles signifie Mise en garde ! Soyez vigilant ! Il y a des Identifie un message de sécurité particulier. risques de danger reliés aux CHOCS ÉLECTRIQUES, aux PIÈCES EN MOUVEMENT et aux PIÈCES CHAUDES. Reportez-vous au
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LES RAYONS DE L’ARC peuvent pro- LES ACCUMULATIONS DE GAZ ris- voquer des brûlures dans les yeux et quent de provoquer des blessures ou sur la peau. même la mort. Le rayonnement de l’arc du procédé de soudage Fermer l’alimentation du gaz protecteur en cas de génère des rayons visibles et invisibles intenses non utilisation. (ultraviolets et infrarouges) susceptibles de provoquer des brûlures dans les yeux et sur la peau. Des étincelles sont projetées Veiller toujours à bien aérer les espaces
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1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance Risque D’INCENDIE OU DES ORGANES MOBILES peuvent D’EXPLOSION. provoquer des blessures. Ne pas placer l’appareil sur, au-dessus ou à proxi- Rester à l’écart des organes mobiles comme le mité de surfaces infllammables. ventilateur. Maintenir fermés et fixement en place les portes, Ne pas installer l’appareil à proximité de produits inflammables panneaux, recouvrements et dispositifs de Ne pa
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1-4. Principales normes de sécurité Safety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel- Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, ding Society, 550 N.W. Lejeune Rd, Miami FL 33126 de la Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202. Safety and Health Sandards, OSHA 29 CFR 1910, du Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. Règles de sécurité en soudage, coupage et procédés conne
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SECTION 2 – INTRODUCTION 2-1. Specifications Wire Welding Type of Input Welding Power Wire Feed IP Overall Diameter Circuit Weight Power Source Type Speed Range Rating Dimensions Range Rating 24 Volts AC Constant Voltage (CV) Standard: 50 To .023 To 1/8 in 100 Volts, IP 21 Length: 27 in 58 lb Single-Phase DC With 14-Pin And 780 ipm (1.3 To (0.6 To 3.2 750 (686 mm) (26 kg) 10 Amperes Contactor Control 19.8 mpm) mm) Amperes, Width: 12-1/2 in 50/60 Hertz 100% Duty (318 mm) Optional High Max Spool C
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SECTION 3 – INSTALLATION 3-1. Site Selection 1 Wire Feeder 2 Rubber Feet Choose slot that allows all rubber 3 feet to sit securely on top of welding 4 power source. 3 Wire Spool/Reel 4 Gas Cylinder w/Hose And Re- 1 gualtor (Customer Supplied) 5 Welding Power Source 5 6 Running Gear Do not put feeder where welding wire hits cylinder. Do not move or operate 2 equipment when it could tip. 6 Wire feeder shown is representative only and does not reflect actual unit. 802 806-A OM-1500-4 Page 10
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3-2. Rear Panel Connections And Rotating Drive Assembly 1 14-Pin Control Cable - 10 ’ 2 Shielding Gas Valve Fitting Requires fitting with 5/8-18 right- hand threads. Connect customer- supplied gas hose. 3 Weld Cable Terminal 4 Weld Cable 5 Drive Assembly 6 Drive Assembly Rotation Knob To rotate the drive assembly, loos- en drive assembly rotation knob, rotate drive assembly, and tighten knob. 2 1 3 4 5 6 Tools Needed: 9/16, 5/8 in 3/16 in 802 824-A / 802 825-A OM-1500-4 Page 11
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3-3. 14-Pin Plug Information Pin* Pin Information A 24 volts ac with respect to socket G. B Contact closure to A completes 24 volts ac contactor control circuit. J J A A K I B G Circuit common for 24 volts AC circuit. L H N C C +10 volts dc input from power source to wire feeder with respect to socket D. M G D D Remote control circuit common. F F E E E 0 to +10 volts dc output signal from wire feeder to power source with respect to socket D. H Voltage feedback; 0 to +10 volts dc, 1 volt per 10 a
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3-6. Installing And Threading Welding Wire Install wire spool. Adjust tension nut so Install wire guides and anti-wear guide. wire is taut when wire feed stops. Install drive rolls. Pressure Indicator Scale Pressure Adjust Rear Pressure Rolls Adjust Front Rolls No Wire Slip Wire Slips NONCONDUCTIVE NONCONDUCTIVE SURFACE SURFACE Tools Needed: Drive Rolls 3/16, 5/64 in Back Of Gun 15/16, 3/8 in End Of Liner For best wire feeding performance, be For soft wire or small diameter stainless To ad
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3-7. Setting Internal DIP Switches Remove wrapper. 1 DIP Switch S1 On Motor Board PC1 Setting Current Detect Override (S1-1) Current detect override is used to disable automatic run-in when a welding power source is used that doesn’t provide current feedback through the 14-pin receptacle. Install wrapper when finished. This illustration shows the factory setting of S1. 1 In the DIP switch S1 illustrations, the elevated slider on each switch is show in white. For example, the switches above
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3-8. Optional Equipment DIP Switch Settings Remove wrapper. Install wrapper when finished. Digital Meter Functions Standard Standard High Speed High Speed Motor Motor Motor Motor Inches/Minute Meters/Minute Inches/Minute Meters/Minute Or Or Tools Needed: 1/4 in Ref. 802 946 OM-1500-4 Page 15 12 3 4 5 12 3 4 5 12 3 4 5 12 3 4 5
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SECTION 4 – OPERATION 4-1. Power Switch 1 Power Switch 1 802 827-A 4-2. Jog/Purge 1 Jog/Purge Push Button 2 Wire Speed Control 3 Gun Trigger Receptacle 2 3 1 802 828-A Pressing the Jog/Purge switch allows the op- unit will perform a jog operation for a maxi- • Jog speed can be adjusted with the Wire erator to jog wire without energizing the weld mum of two minutes. If the gun trigger is still Speed control when the unit is jogging power or gas valve circuit. activated after two minutes, the jog
