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Cordless Circular Saw with Dust Collection
165 mm (6-112") MODEL 5026DA, 5026DB 165 mm (6-112") MODEL 5026DWA, 5026DWB
With High Capacity Battery Charger
160 mm (6-114") MODEL 5036DA, 5036DB 160 mm (6-114") MODEL 5036DWA, 5036DWB
With High Capacity Battery Charger
160 mm (6-114") MODEL 5046DA. 5046DB 160 mm (6-1/4") MODEL 5046DWA, S046DWB
With High Capacity Battery Charger
INSTRUCTION MANUAL
SPEC IF1 CAW ON S
MODE7 Blade diameter 1 Cutting depth 1 No I~~~~~ed I Overall length I Net weig
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GENERAL SAFETY RULES (For All Battery Operated Tools) WARNING! Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. SAVE THESE INSTRUCTIONS Work Area Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which m
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Tool Use and Care Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control. Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed. .Do not use tool if switch does not turn it on or off. A tool that cannot be controlled with the switch is dangerous and must be repaired. .D
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Specific Safety Rules 1. DANGER! Keep hands away from cutting area and blade. Keep your second hand on auxiliary handle, or motor housing. If both hands are holding the saw, they cannot be cut by the blade. Keep your body positioned to either side of the saw blade, but not in line with the saw blade. KICKBACK could cause the saw to jump backwards. (See "Causes and Operator Prevention of Kickback") Do not reach underneath the work. The guard can not protect you from the blade below the wo
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11. Causes and Operator Prevention of Kickback: Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the opera tor. When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator. If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface o
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Do not use dull or damaged blade. Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and KICKBACK. Blade depth and bevel adjusting locking levers must be tight and secure before making cut. If blade adjustment shifts while cutting, it may cause bind- ing and KICKBACK. Use extra caution when making a "Pocket Cut" into existing walls or other blind areas. The protruding blade may cut objects that can cause KICKBACK. NEVER place your hand or fi
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15. Never attempt to saw with the circular saw held upside down in a vise. This is extremely dangerous and can lead to serious accidents. Fig. t 16. Before setting the tool down after completing a cut, be sure that the lower (telescoping) guard has closed and the blade has come to a complete stop. 7
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SYMBOLS The followings show the symbols used for tool. v ................................. volts - ................................. direct current n, ................................. no load speed ... /min ................................ revolutions or reciprocation per minute 8
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IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER & BATTERY CARTRIDGE 1. SAVE THESE INSTRUCTIONS - This manual contains important safety and operating instructions for battery charger. 2. Before using battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery. 3. CAUTION - To reduce risk of injury, charge only MAKITA Battery Cartridge 7000, 7001, 7002, 7033, 7100, 7120, 9000, 9001, 9002, 9033, 9100, 9101,9102,9120,9122,9133,
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ADDITIONAL SAFETY RULES FOR CHARGER & BATTERY CARTRIDGE 1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF) or ABOVE 4OoC (104OF). 2. Do not attempt to use a step-up transformer, an engine generator or DC power receptacle. 3. Do not allow anything to cover or clog the charger vents. 4. Always cover the battery terminals with the battery cover when the battery cartridge is not used. 5. A battery short can cause a large current flow, overheating, possible burns and e
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FUNCTIONAL DESCRlPTfON Installing or removing battery cartridge *Always switch off the tool before inser- tion or removal of the battery cartridge. To remove the battery cartridge, withdraw it from the tool while pressing the buttons on both sides of the cartridge. *To insert the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Always insert it all the way until it locks in place with a little click. If not, it may ac
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If you charge a battery cartridge from a just-operated tool or a battery cartridge which has been left in a location exposed to direct sunlight or heat for a long time, the charging light may flash in red color. If this occurs, wait for a while. Charging will begin after the battery cartridge cools. The battery cartridge will cool faster if you remove the battery cartridge from the high capacity battery charger. If the charging light flashes alternately in green and red color, a problem exi
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Adjusting depth of cut Loosen the lever on the depth guide and move the base up or down. At the desired depth of cut, secure the base by tightening the lever. CAUTION : Use a shallow depth of cut when cutting thin workpiece for cleaner, safer cuts. After adjusting the depth of cut, always tighten the lever securely. Sighting When cutting, align the left side of notch in the front of the base with your cutting line on the workpiece. Dust collection CAUTION: Never cut workpieces cove
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Switch action CAUTION: Before inserting the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" Dosition when released. To prevent the switch trigger from being accidentally pulled, a lock-off button is prc- Switch trigger - vided. LOCk-off button 1 To start the tool, depress the lock-off but- ton and pull the switch trigger. Release the switch trigger to stop. Guide rule The handy guide rule allows you to do extra
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ASSEMBLY Removing or installing the saw blade CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before installing or removing the blade. To remove the blade, first remove the hex socket head bolt which secures the dust box, then remove the dust box. Thumb screw - After installing the blade, install the dust box and tighten the hex socket head bolt to secure the dust box. To remove the blade, press the shaft lock so that the blade cannot revol
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To install the blade, follow the removal pro- cedures in reverse. Install the cup washer, inner flange, saw blade, outer flange and hex socket head bolt on the spindle in that order. BE SURE TO TIGHTEN THE HEX SOCKET HEAD BOLT SECURELY. Outer flange Hex socket head bolt CAUTION: Be sure the blade is installed with teeth pointing up at the front of the tool. Use only the Makita hex wrench to install or remove the blade. After install the blade, install the dust box and tighten the hex
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OPERATION Hold the tool firmly. Set the base plate on the workpiece to be cut without the blade making any contact. Then turn the tool on and wait until the blade attains full speed. Now simply move the tool forward over the workpiece surface, keeping it flat and advancing smoothly until the sawing is completed. To get clean cuts, keep your sawing line straight and your speed of advance uniform. CAUTION: .Always gently keeps the tool moving straight ahead when cutting. Forcing or twi
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When cutting thin sheet metals such as corrugated metal, always cut them at a position more than 20 mm (25/32”) away from the edge. If you cut them at a position closer to the edge, a piece cut off could be sucked into the dust box, causing a severe injury. More than 20 mm (25132’) I CAUTIO N : Never use a deformed or cracked blade. Always replace it with a new one. When the battery charge runs low, the blade easily becomes stuck, and the blade tips can break. Always recharge the ba
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MAINTENANCE CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance. Replacing carbon brushes Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes. Limit mark Use a screwdriver to remove the brush hold
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Recycling the Battery The only way to dispose of a Makita battery is to recycle it. The law prohibits any other method of disposal. I Ni-Cd To recycle the battery: 1. Remove the battery from the tool. 2. a). Take the battery to your nearest Makita Factory Service Center or b). Take the battery to your nearest Makita Authorized Service Center or Distributor that has been designated as a Makita battery recycling location. Call your nearest Makita Service Center or Distributor to determin
