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UPRIGHT BIKE 95CE
Customer Support Services
PARTS MANUAL rev 18 Aug 2008
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Life Cycle 95CE 95CE-0_ _ _-01 REFERENCES S/N LCE100000 OPERATOR MANUAL M051-00K63-A088 SERVICE MANUAL M051-00K63-B012 POWER-SUPPLY: 12V; 4.5A 118E-00001-0161 Without Line cord LINE-CORD: DOM. 10A 125V 0017-00003-0704 LINE-CORD: CON 10A 250V 0017-00003-0691 LINE-CORD: 10A; U.K 0017-00003-0889 LINE-CORD: AUSTRALIA 0017-00003-0918 HARDWARE Kit GK63-00002-0056 2
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Life Cycle 95CE 95CE-0_ _ _-01 CONTENTS S/N LCE100000 Page CONSOLE ASSEMBLY ....................................................................................................4 CONSOLE SCREWS AND ACCESSORY TRAY .............................................................5 ALTERNATOR AND PULLEY ..........................................................................................6 CRANK SHAFT AND BEARINGS ......................................................................
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Life Cycle 95CE 95CE-0_ _ _-01 Console Assembly S/N LCE100000 CONSOLE ASSEMBLY Part Number Description GK63-00002-0063 KIT: SERVICE CONSOLE W/FM NTSC ENG GK63-00002-0064 KIT: SERVICE CONSOLE W/FM NTSC SPN GK63-00002-0065 KIT: SERVICE CONSOLE W/FM NTSC JAP GK63-00002-0066 KIT: SERVICE CONSOLE W/FM NTSC FRN GK63-00002-0067 KIT: SERVICE CONSOLE W/FM NTSC POR GK63-00002-0068 KIT: SERVICE CONSOLE W/FM NTSC PAL ENG GK63-00002-0069 KIT: SERVICE CONSOLE W/FM NTSC PAL GER GK63-00002-0070
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Life Cycle 95CE 95CE-0_ _ _-01 Console Screws and Accessory Tray C Upper Cover 0K63-01145-0001 Lower Cover 0K63-01146-0001 Cover Screws(4) Console 0017-00101-1744 Mounting Screws(4) 0017-00101-1744 Accessory Tray 0K63-01030-0001 Accessory Tray Screws(4) 0017-00101-1744 Bolts 0017-00101-1755 5
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Life Cycle 95CE 95CE-0_ _ _-01 Console Assembly S/N LCE100000 HEADPHONE-JACK ASSY AK32-00035-0000 TOUCHSCREENS; LCD 0K32-01001-0013 Screw 0017-00101-1811 TAPE: ADHESIVE 0K39-01044-0000 POLAR PCB W/HEADER AK39-00064-0000 Screws(4) 0017-00101-1843 Inverter Board GK32-00002-0004 Screws(2) 0017-00101-1813 Interface Boards A084-92247-A007 NTSC A084-92247-A008 PAL Nuts(4) 0017-00103-0084 Single Board Computer A084-92251-A001 Grommets(4) 0017-00042-1160 Seal Screws(3) 0017-00042-1156 0
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Life Cycle 95CE 95CE-0_ _ _-01 Alternator and Pulley S/N LCE100000 Alternator Alternator Pulley 0017-00009-0841 0K61-02500-0001 Bolt 0017-00101-0956 Locking Nut 0017-00103-0117 Washer 0017-00104-0044 7
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Life Cycle 95CE 95CE-0_ _ _-01 Crank Shaft and Bearings S/N LCE100000 Crank Arm Hub Pulley Assembly 0K63-01095-0001 AK63-00051-0000 Pulley 0K63-01018-0000 Washers (3) 0017-00104-0458 Flywheel Screws (3) 0017-00101-1715 *Crankshaft & Bearing Kit GK63-00002-0077 *Crankshaft 0K63-01012-0001 *Small Thrust Washer (2) 0K63-01129-0000 *Large Thrust Washer (2) 0K63-01129-0001 *Bowed Retainer Ring (2) 0017-00100-0243 Washer (2) 0017-00104-0409 *Needle Bearing (2) 0K63-01344-0000 *Small Snap Ring
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Life Cycle 95CE 95CE-0_ _ _-01 Intermediate Shaft and Bearing Assembly S/N LCE100000 Clutch Assembly Magnet AK63-00026-0000 118E-00001-0124 (not included in kit) (not included in kit) Delrin Washers (2) Intermediate Spacer (not 0017-00104-0455 Bearings (2, not available Retaining Ring available separately) 0017-00100-0242 separately) Intermediate Pulley Intermediate Shaft and (not available separately) Bearing Assembly Kit GK63-00002-0007 9
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Life Cycle 95CE 95CE-0_ _ _-01 Seat Latch Assy - AK63-00043-0001 S/N LCE100000 Latch Spring 0K63-01117-000 Latch Bracket 0K63-01064-0000 NYLINER 0017-00042-1129 E-Ring Set Screws (2) 0017-00100-0050 0017-00101-0333 Link Shaft AK63-00113-0001 Latch Rack 0K63-01061-0000 NYLINER 0017-00042-1129 10
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Life Cycle 95CE 95CE-0_ _ _-01 Seat Post Assy – AK63-00232-0002 S/N LCE100000 Seat-Deluxe AK63-00229-0003 Screw Lock Washer(4) 0017-00101-1750 0017-00104-0064 Hex Bolt(4) 0017-00101-1121 Seat Post Decal Extrusion 0K63-01310-0000 Guide Cap 0K63-01044-0000 Seat Post Assembly Seat Adjustment Rack AK63-00099-0001 0K63-01049-0001 Spring Support Bracket 0K63-01210-0000 Guide Base 0K63-01045-0000 Pan Screws(3) Polylastomer Bumper 0017-00101-1614 0017-00042-1131 11
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Life Cycle 95CE 95CE-0_ _ _-01 Seat Post Shrouds S/N LCE100000 Left Seat Post Shroud 0K63-01092-0010 Screw 0017-00101-1741 Right Seat Post Shroud 0K63-01092-0009 12
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Life Cycle 95CE 95CE-0_ _ _-01 Idler Bracket – AK63-00021-0000 S/N LCE100000 Idler Bracket 0K63-01050-0000 Lock Nut 0017-00103-0218 Idler Bearing AK63-00008-0000 13
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Life Cycle 95CE 95CE-0_ _ _-01 Console Support AK63-00193-0000 S/N LCE100000 See block diagram Console Support For Cable Part Numbers Weldment Assy AK63-00155-0000 Support Screws(4) 0017-00101-1755 End Cap 0K63-01325-0000 Handlebar Cover, RT 0K63-01192-0003 I-Beam Joint Handlebar 0K63-01178-0002 Cover, LT 0K63-01192-0004 14
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Life Cycle 95CE 95CE-0_ _ _-01 Left Side Shroud and Crankarm S/N LCE100000 Shroud Screws(3) Decal 0017-00101-1741 0K63-01318-0000 Left Side Shroud AK63-00179-0002 Crank Arm Screws(3) 0017-00101-1702 Crank Arm, LT 0K39-01042-0006 Washer(2) 0017-00104-0262 Left Pedal Shroud Plug AK63-00263-0004 0K63-01084-0001 Left Strap 0K63-01238-0004 15
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Life Cycle 95CE 95CE-0_ _ _-01 Right Side Shroud and Crankarm S/N LCE100000 Right Pedal AK63-00263-0003 Right Side Shroud Right Strap AK63-00179-0001 Decal 0K63-01238-0003 0K63-01318-0000 Crank Arm Screws(3) 0017-00101-1702 Crank Arm, RT 0K39-01042-0005 Right Side Shroud Screws(8) 0017-00101-1741 16
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Life Cycle 95CE 95CE-0_ _ _-01 PCB Mounting Bracket S/N LCE100000 BRKT: PCB-MTG 0K63-01211-0001 PCB-ASSY: POWER-SUPPLY; LCD B084-92280-A000 GROMMET: PLASTI 0017-00042-0821 Screw 0017-00101-0823 17
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Life Cycle 95CE 95CE-0_ _ _-01 Front Wheel Assy – AK63-00017-0001 S/N LCE100000 Wheel Insert 0K63-01039-0000 Pan Screw(2) 0017-00101-1747 Flat Washer 0K63-01041-0000 Wheel/Bearing Assembly AK63-00016-0001 18
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Life Cycle 95CE 95CE-0_ _ _-01 Resistor Assy – AK63-00047-0001 S/N LCE100000 Resistor Nut(3) Resistor Mounting Rod .5 OHM 240 Watt 0017-00103-0081 0K63-01166-0000 100E-00002-0084 Retainer 0K63-01215-0000 Nut(3) TORX Screw(20) 0017-00103-0081 0017-00101-1057 Power Control Cable Assembly Resistor Bracket(2) 0K63-01165-0000 19
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Life Cycle 95CE 95CE-0_ _ _-01 Handlebar Assy – AK63-00091-0001 S/N LCE100000 Molder Grip Electrode Handlebar Molded Insert(4) AK63-00156-0001 AK63-00014-0003 Electrode Cable Assembly Insulated Plug(4) 0K63-01167-0001 Handlebar End Cap(2) 0K63-01114-0001 Phillips Screw(4) 0017-00101-1752 20
