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Hoshizaki America, Inc.
Hoshizaki
Modular Flaker
Models
FD-1001MAH(-C)
FD-1001MWH(-C)
FD-1001MRH(-C)
FD-1001MLH(-C)
INSTRUCTION MANUAL
“A Superior Degree
of Reliability”
www.hoshizaki.com
Issued: 4-24-2009
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IMPORTANT Only qualified service technicians should install, service, and maintain the icemaker. No installation, service, or maintenance should be undertaken until the technician has thoroughly read this Instruction Manual. Likewise, the owner/manager should not proceed to operate the icemaker until the installer has instructed them on its proper operation. Failure to install, operate, and maintain the equipment in accordance with this manual may adversely affect safety, performance, com
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IMPORTANT This manual should be read carefully before the icemaker is installed and operated. Only qualified service technicians should install, service, and maintain the icemaker. Read the warnings contained in this booklet carefully as they give important information regarding safety. Please retain this booklet for any further reference that may be necessary. CONTENTS Important Safety Information ..............................................................................................
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III. Cleaning and Maintenance ............................................................................................. 36 A. Cleaning and Sanitizing Instructions ........................................................................... 36 1. Cleaning Solution .................................................................................................. 36 . Cleaning Procedure ............................................................................................... 36 3. Sanitiz
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Important Safety Information Throughout this manual, notices appear to bring your attention to situations which could result in death, serious injury, or damage to the unit. WARNING Indicates a hazardous situation which could result in death or serious injury. CAUTION Indicates a situation which could result in damage to the unit. IMPORTANT Indicates important information about the use and care of the unit. WARNING This icemaker should be destined only to the use for which it has been e
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I. Specifications A. Nameplate Rating 1. FD-1001MAH(-C) (air-cooled) HOSHIZAKI ICE MAKER MODEL NUMBER FD-1001MAH SERIAL NUMBER AC SUPPLY VOLTAGE 208-230/60/1 (3 WIRE WITH NEUTRAL FOR 115V) COMPRESSOR 240V 4.2RLA 34LRA GEAR MOTOR 120V 3.0FLA 1/4HP FAN MOTOR 115V 0.85FLA 1/15HP OTHER 120V 0.03A MAXIMUM FUSE SIZE 15 AMPS MAX HACR BREAKER (USA ONLY) 15 AMPS MAX CIRC BREAKER (CANADA ONLY) 15 AMPS MINIMUM CIRCUIT AMPACITY 15 AMPS DESIGN PRESSURE HI-427PSI LO-230PSI REFRIGERANT 404A 1 LB 12 OZ. MOT
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2. FD-1001MWH(-C) (water-cooled) HOSHIZAKI ICE MAKER MODEL NUMBER FD-1001MWH SERIAL NUMBER AC SUPPLY VOLTAGE 208-230/60/1 (3 WIRE WITH NEUTRAL FOR 115V) COMPRESSOR 240V 4.2RLA 34LRA GEAR MOTOR 120V 3.0FLA 1/4HP FAN MOTOR --- --- --- OTHER 120V 0.03A MAXIMUM FUSE SIZE 15 AMPS MAX HACR BREAKER (USA ONLY) 15 AMPS MAX CIRC BREAKER (CANADA ONLY) 15 AMPS MINIMUM CIRCUIT AMPACITY 15 AMPS DESIGN PRESSURE HI-427PSI LO-230PSI REFRIGERANT 404A 1 LB 1 OZ. MOTOR-COMPRESSOR THERMALLY PROTECTED, NOT INTEN
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3. FD-1001MRH(-C) (remote air-cooled) HOSHIZAKI ICE MAKER MODEL NUMBER FD-1001MRH SERIAL NUMBER AC SUPPLY VOLTAGE 208-230/60/1 (3 WIRE WITH NEUTRAL FOR 115V) COMPRESSOR 240V 4.2RLA 34LRA GEAR MOTOR 120V 3.0FLA 1/4HP FAN MOTOR REMOTE 120V 3A MAX OTHER 120V 0.53A MAXIMUM FUSE SIZE 15 AMPS MAX HACR BREAKER (USA ONLY) 15 AMPS MAX CIRC BREAKER (CANADA ONLY) 15 AMPS MINIMUM CIRCUIT AMPACITY 15 AMPS DESIGN PRESSURE HI-427PSI LO-230PSI REFRIGERANT 404A MOTOR-COMPRESSOR THERMALLY PROTECTED, NOT INT
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4. FD-1001MLH(-C) (low-side, parallel rack system) HOSHIZAKI ICE MAKER MODEL NUMBER FD-1001MLH SERIAL NUMBER AC SUPPLY VOLTAGE 115-120/60/1 COMPRESSOR --- --- --- GEAR MOTOR 120V 3.0FLA 1/4HP FAN MOTOR --- --- --- OTHER 120V 0.53A MAXIMUM FUSE SIZE 15 AMPS MAX. HACR BREAKER (USA ONLY) 15 AMPS MAX. CIRC. BREAKER (CANADA ONLY) 15 AMPS MINIMUM CIRCUIT AMPACITY 15 AMPS DESIGN PRESSURE HI-427PSI LO-230PSI REFRIGERANT 404A MOTOR-COMPRESSOR THERMALLY PROTECTED, NOT INTENDED FOR OUTDOOR USE! Hoshiz
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B. Dimensions / Connections 1. FD-1001MAH(-C) (air-cooled) 10 Unit = mm [in.]
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2. FD-1001MWH(-C) (water-cooled) 11 Unit = mm [in.]
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3. FD-1001MRH(-C) (remote air-cooled) 1 Unit = mm [in.]
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4. FD-1001MLH(-C) (low side, parallel rack system) 13 Unit = mm [in.]
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II. Installation and Operating Instructions WARNING 1. This icemaker must be installed in accordance with all applicable national, state, and local regulations. . CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are securely in place after installation. Make sure that none have fallen into the dispenser unit/storage bin. A. Checks Before Installation • Visually inspect the exterior of the shipping container and immediately report any damage to the carrier. Upon opening the
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C. Location CAUTION 1. This icemaker is not intended for outdoor use. Normal operating ambient temperature should be within 45°F to 100°F (7°C to 38°C); Normal operating water temperature should be within 45°F to 90°F (7°C to 3°C). Operation of the icemaker, for extended periods, outside of these normal temperature ranges may affect icemaker performance. . This icemaker will not work at sub-freezing temperatures. To prevent damage to the water supply line, drain the icemaker if the air te
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E. Electrical Connection WARNING For All Models 1. Electrical connection must be hard-wired and must meet national, state, and local electrical code requirements. Failure to meet these code requirements could result in death, electric shock, serious injury, fire, or severe damage to equipment. . This unit requires an independent power supply. See the nameplate for proper voltage and breaker/fuse size. Failure to use a proper breaker or fuse can result in a tripped breaker, blown fuse, or
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F. Installation of Remote Condenser Unit WARNING 1. Installation of remote condenser unit must be performed by properly trained and EPA-certified service personnel. . Failure to install the equipment within these guidelines may adversely affect safety, performance, component life, and warranty coverage. 1. Checks Before Installation 1) Remove the shipping carton, tape, and packing material. ) Check that the refrigerant lines do not rub or touch lines or other surfaces, and that the fan bla
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3. Setup Bolts with Split Lock Washer 1) Secure the legs to the remote condenser and Flat Washer unit with the 8 bolts and nuts provided. See Fig. 5. ) The legs have 8 mounting holes. Secure the legs with 8 bolts (not included). Nuts Fig. 5 4. Line Set CAUTION The icemaker, line set, and remote condenser unit must contain the same type of refrigerant. Mixing of refrigerants will result in improper operation and possible damage to the refrigeration system. • Precharged factory line sets,
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) Connect the refrigerant lines to the appropriate male fittings on the remote condenser unit first and then at the icemaker. Make a proper connection as follows: a. Remove the protective covers from the male fitting and female coupling. b. Apply Polyol Ester (POE) refrigerant oil to the entire male fitting, including threads, o-ring, and diaphragm, before making the connection. See Fig. 7. CAUTION Do not use thread sealant on the fittings. Use POE refrigerant oil only. c. Make sure the male
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c. Make sure the male fitting and female coupling are properly aligned, then start the connection by hand to ensure that it is not cross threaded. d. Place a backup wrench on the back of the female coupling, then tighten the connection with a wrench until it is tight. At this point, the nut has covered most of the threads on the male fitting. CAUTION! Failure to use a backup wrench may result in damage to the line set and possible refrigerant leaks. e. Mark a reference line on the female co
