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NAVY SURFACE SHIP ELECTRIC
FRYERS
Installation, Operation, Service, and Parts Manual
H14SC/H17SC/H22SC Single Fryers, FPPH17SC and FPH17SC Series Filtration System
Fryers
This manual is applicable to fryers manufactured beginning August 2003 with serial
numbers beginning with 0308. For serial numbers prior to 0308, refer to manual
819-5184.
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Techn
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NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN
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NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster/DEAN Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region
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Navy Surface Ship Electric Fryers Installation, Operation, Service, and Parts Manual TABLE OF CONTENTS Page Chapter 1: Introduction 1-1 Chapter 2: Installation Instructions 2-1 Chapter 3: Operating Instructions 3-1 Chapter 4: Filtration Instructions 4-1 Chapter 5: Preventive Maintenance 5-1 Chapter 6: Operator Troubleshooting 6-1 Chapter 7: Service Procedures 7-1 Chapter 8: Parts List 8-1 i
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NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1: INTRODUCTION 1.1 General Read the instructions in this manual thoroughly before attempting to operate this equipment. This manual covers all configurations of Navy Surface Ship Electric Fryer models specifically configured for use aboard surface ships of the U.S. Navy, including H14SC/H17SC/H22SC kW and FPH17SC kW filtration system models. The fryers in this model family have most parts in common, and when discussed as a group, will be
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1.3 Controller Information This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been shown to meet the Class B limits. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not inst
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NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 Introduction The instructions in this chapter cover all configurations of Navy Surface Ship Electric Fryer models specifically configured for use aboard surface ships of the U.S. Navy, including H14SC/H17SC/H22SC kW and FPH17SC kW filtration system models. The instructions do not cover and may not be used for installations aboard submarines or ashore. Proper installation is essential for the safe, efficie
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All installation and service on FRYMASTER equipment must be performed by qualified, certified, licensed, and/or authorized installation or service personnel. Service may be obtained by contacting a local Frymaster DEAN Factory Authorized Service Center. In the event of a power failure, the fryer(s) will automatically shut down. If this occurs, turn the power switch OFF. Do not attempt to start the fryer(s) until power is restored. A clearance of 6 inches (15cm) must be provided at bot
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DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram(s) furnished with the appliance. Refer to the wiring diagram(s) affixed to the inside of the appliance door when installing or servicing this equipment. 2.3 Installation 1. This equipment must be securely bolted to the deck. 2. Install deck studs for the specific fryer configuration in accordance with the diagrams at the end of this chapter. 3. Position the fryer on the deck stu
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33.38 28.29 17.534 6.913 2.465 20.48 10.580 15.67 20.48 BACK OF FRYER UNIT FRONT HANDLE Single Fryer 2.470 26.316 TYPICAL BACK OF FRYER UNIT 7.098 TYPICAL 31.62 17.515 33.39 31.62 MOUNTING HOLES Ø .625 4 PLACES FRONT HANDLE 2-Fryer Battery 31.45 2-4
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27.570 14.400 BACK OF FRYER UNIT 7.229 22.68 22.68 17.516 33.24 32.66 3-Fryer Battery FRONT HANDLE 47.1 62.55 2.470 26.320 31.180 BACK OF FRYER UNIT 7.119 7.119 35.76 33.45 17.490 31.61 31.61 35.76 Mounting Holes .625 Six Places 4-Fryer Battery FRONT HANDLE 2-5
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NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Equipment Setup and Shutdown Procedures Setup DANGER Never operate the appliance with an empty frypot. The frypot must be filled with water or cooking oil before energizing the elements. Failure to do so will result in irreparable damage to the elements and may cause a fire. DANGER Remove all drops of water from the frypot before filling with cooking oil. Failure to do so will cause spattering of
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Shutdown 1. Turn the fryer off. 2. Filter the cooking oil and clean the fryers (See Chapters 4 and 5). 3. Place the frypot covers on the frypots. 3.2 Operation of the Solid-State Analog Controller NOTE: Refer to Chapter 4 of this manual for operating instructions for the built-in filtration system. Fryers configured for the U.S. Navy are equipped with solid-state analog controllers. 2 1 3 4 6 7 5 U.S. Navy Solid-State Analog Controller ITEM DESCRIPTION 1 Power Switch – C
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The analog controller has no timing features. The operator must monitor shake and pull times. WARNING Before pressing the power switch to the ON position, ensure that the frypot is properly filled with oil. See Section 3.1. CONTROLLER OPERATING PROCEDURE 1. Verify that the thermostat knob is set to the desired cooking temperature. 2. Press the power switch to the ON position. The POWER light will illuminate. 3. If the frypot temperature is below 180 °F, the controller will
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nd nd 4. Press and hold the high-limit test switch in the “2 ” test position until the 2 High-Limit light illuminates. Release the switch. nd The 2 High-Limit light should have come on when the temperature was between 430°F and 460°F. For fryers connected to an external shunt power supply, all fryers should have been shut off completely and all control panel lights should have been extinguished. For fryers not connected to an external shunt power supply, only the fryer being tested s
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NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS 4.1 Introduction The FootPrint Pro filtration system allows the cooking oil or shortening in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation. Section 4.2 covers preparation of the filter system for use. Operation of the system is covered in section 4.3. WARNING The work center supervisor is responsible for ensuring that operators are made aware of the i
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Screen 3. Place the metal filter screen in the center of the bottom of the pan, then lay a sheet Filter Paper of filter paper on top of the screen, over- lapping on all sides. 4. Position the hold-down ring over the filter paper and lower the ring into the pan, allowing the paper to fold up around the ring as it is lowered to the bottom of the pan. 5. When the hold-down ring is in position, sprinkle one cup of filter powder evenly over the paper. 6. Replace the crumb tray in the
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DANGER Do not drain more than one frypot at a time into the built-in filtration unit to avoid overflow and spillage of hot oil. DANGER NEVER attempt to clear a clogged drain valve from the front of the valve! Hot oil will rush out creating the potential for severe burns. DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. 2. Remove the basket support rack from
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WARNING The filter pump is equipped with a manual reset switch (see photo below) in case the filter motor overheats or an electrical fault occurs. If this switch trips, turn off power to the filter system and allow the pump motor to cool 20 minutes before attempting to reset the switch. 6. Lower the elements into the frypot and reinstall the basket support rack. Ensure the drain valve is fully closed. (If the drain valve is not fully closed, the fryer will not operate.) Turn the
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NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5: PREVENTIVE MAINTENANCE 5.1 Cleaning the Fryer DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material. DANGER Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil. If water comes in contact with oil he
