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JUNIOR ELECTRIC GUITAR KIT
MODEL H7582
INSTRUCTION MANUAL
COPYRIGHT © AUGUST, 2005 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL7247 PRINTED IN CHINA
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Table of Contents SECTION 1: SAFETY ....................................................................................................................... 2 SECTION 2: INTRODUCTION ......................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info .....................................................
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SECTION 1: SAFETY Always wear safety glasses or goggles when operating equipment. Everyday glasses or read- ing glasses are not safety glasses. Be certain the safety glasses you wear meet the appropri- ate standards of the American National Standards Institute (ANSI). Because there are various ways to cut and join wood, you can make substitutions for the methods stated in this plan. We try to suggest the easiest methods possible. However, only you know your skills with each piece of machinery.
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SECTION 2: INTRODUCTION Foreword Contact Info We are proud to offer the Model H7582 Junior If you have any comments regarding this manual, Electric Guitar Kit. This kit is a part of a grow- please write to us at the address below: ing Grizzly family of fine woodworking products. When assembled according to the guidelines Grizzly Industrial, Inc. C set forth in this manual, you can expect years of /O Technical Documentation Manager enjoyment from your guitar. P.O. Box 2069 Bellingham, WA 98227
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SECTION 3: PARTS INVENTORY 35 PH7582035 Volume Control 1 Inventory 36 PH7582036 Headphone Jack 1 37 PH7582037 Output Jack 1 REF PART # DESCRIPTION QTY 1 PH7582001 Neck 1 2 PH7582002 Guitar Body 1 1 3 PH7582003 Pickup-Single Coil 1 4 PH7582004 Bridge 1 5 PH7582005 Speaker Cover 1 6 PH7582006 Circuit Board Cover 1 7 PH7582007 Circuit Board 1 8 PH7582008 Strap Buttons 2 2 9 PH7582009 Battery Case 1 10 PH7582010 Speaker Mesh Cover 1 11 PH7582011 Speaker 1 Figure 1. Boxed components. 12 PH7582012 Ne
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1 • Wood Screws #7 x 1 ⁄2" (4) Supplies/Tools • Drill 5 • Drill Bit: ⁄16" 1 • ⁄4" Steel Rod, or a Coat Hanger The majority of the wooden components in this kit • Masking Tape are fully machined from the factory and are ready • Tack Cloth or Clean Soft Rag for assembly. A small amount of sanding and • Spray Primer and Finish (*See Note) finishing will need to be performed to complete • Buffing Compounds (Optional) your guitar. • Soldering Iron and Solder • Peghead Reamer or a Round File Reco
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Identification Bridge Speaker Strap Pickup Button Power Switch Tone Fret Volume Knob Knob Neck Output AC/DC Headphone Jack Jack Jack Figure 4. Model H7582 controls. Tuner or Tuning Machine Tuning Peg String Retainer Headstock Figure 5. Model H7582 headstock features. -6- Model H7582 Junior Electric Guitar Kit
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SECTION 4: ASSEMBLY Sanding the Body Finishing the Body Components Needed Qty Components Needed Qty Guitar Body ....................................................... 1 Guitar Body ....................................................... 1 Temporary Wood Neck ..................................... 1 1 The guitar body has been rough sanded at the Wood Screws #7 x 1 ⁄2" ......................................4 factory, but it is up to you to do the final sanding before the finish is applied. To ge
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4. Wipe the entire guitar body with a tack cloth 11. Wet sand the finish using #600 grit wet/dry or a soft clean rag to remove any dust. sandpaper on a sanding block, followed with #1000 grit sandpaper. 5. Thread the hook through the temporary han- dle and hang the body in the finish room. 12. You may buff the finish by hand or with a buf- fer, starting with a medium polish and work- 6. Apply several thin coats of the finish, follow- ing up to a high gloss polish. ing the manufacturer's inst
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Tuners Components Needed Qty Guitar Neck ....................................................... 1 Bushings ............................................................ 6 Tuning Head Plate ............................................. 1 3 Black Screws #3 x ⁄8" ....................................... 7 Wooden Block ................................................... 1 Hammer ............................................................. 1 NEW Peghead Reamer or a Round File (Optional) ... 1 NEW P
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2. Place the neckplate over the neck pocket 3 Neck holes and thread four #7 x 1 ⁄4" silver screws (Figure 10) through the guitar into the neck. DO NOT use glue, since you may want to Components Needed Qty remove the neck for maintenance and tune- Guitar Neck ....................................................... 1 ups. Guitar Body ....................................................... 1 Neckplate ........................................................... 1 3 Silver Screws #7 x 1 ⁄4" .....
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4. Secure the pickup to the guitar body with the Electronics black screws. Be careful NOT to thread the screws through the pickup wire. Components Needed Qty 5. Turn the guitar over so the back is face-side Guitar ................................................................. 1 up. 3 Black Screws #3 x ⁄4" ....................................... 2 1 Black Screws #2 x ⁄4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 6. Solder the pickup wire onto the volume
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Battery Case AC/DC To install the battery case: 1. Insert the battery case wires through the left Output hole in the battery case mortise and into the Headphone circuit board mortise. 2. Slide the battery case (Figure 13) into the 1 mortise and secure with two #2 x ⁄4" black screws. Figure 14. Inserting jacks through jack plate. 4. Reinstall the nuts and washers removed in Step 1, using an 11 and 13mm wrench, then fasten the jack plate to the guitar with the two 1 #3 x ⁄2" silver screws (
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Volume, Tone & Circuit Board To install the tone control, volume control, Hole and power switch: 1. Remove hex nuts, flat washers, and interior tooth washers from the volume control, tone control, and power switch. Note the location of each of the nuts and washers. This will make it easier to reinstall the components. 2. Insert the volume and tone controls through flat washers and then into the sockets on the Grounding guitar body as shown in Figure 16. Wire Figure 17. Installing ground wi
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Covers Bridge Components Needed Qty Components Needed Qty Guitar ................................................................. 1 Guitar ................................................................. 1 1 Bridge ................................................................ 1 Black Screws #2 x ⁄4" ...................................... 8 3 Silver Screws #4 x ⁄4" ....................................... 5 Circuit Board Cover ........................................... 1 Speaker Cover .....
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Strap Button Winding Strings Components Needed Qty Components Needed Qty Guitar ................................................................. 1 Guitar ................................................................. 1 3 Silver Screws #4 x ⁄4" ....................................... 2 Strings ............................................................... 6 Strap Buttons ..................................................... 2 The correct position of the guitar strings is shown The strap but
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2. Guide the string through the bridge, over the String Retainers saddle, over the nut, and through the hole in the corresponding tuner. Components Needed Qty 3. Allow only enough slack in the string for 2 or Guitar ................................................................. 1 3 rotations around the tuner. Retainers ........................................................... 2 1 Silver Screw #2 x ⁄2" ......................................... 1 Note: If too much slack is allowed, then t
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SECTION 5: SET UP —If the gap is greater than .012", or if the General neck bows away from the straightedge, continue to Step 3. Guitar set up is an art that requires skill, patience 3. Remove the strings from the neck and the and experience. If you have the patience, you can neck from the guitar body. acquire the skill and experience. If you don't have the patience, you may want to have your guitar 4. Turn the truss rod nut in the base of the neck set up by a qualified guitar technician
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To adjust the string height: String Height 1. Place a capo on the 1st fret and measure the string height above the 17th fret as shown in Tools Needed Qty Figure 27. Hex Wrench 1.5mm ............................................1 Guitar Capo ........................................................1 2. Use a 1.5mm hex wrench to adjust the saddle 1 Metal Straightedge .............................................1 height (Figure 28) until each string is ⁄16" above the 17th fret. Correct string he
