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HF4985
Note: Both Serial Number and Model Number are Required when Ordering Parts
Customer Service
RECORD SERIAL NUMBER HERE
(800) 548-5438
(619) 578-7676
CATALOG NUMBER
Fax
(619) 578-9558
1205-000
OWNERS MANUAL
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ASSEMBLY INSTRUCTIONS CONTENTS INSTRUCTIONS (Step 1) 2 FRAME ASSEMBLY (Step 2) 4 PRE-ASSEMBLED PARTS (Step 3) 17 PARTS LISTING 21 HARDWARE LISTING 22 WEIGHT TRAINING TIPS 23 WEIGHT TRAINING EXERCISE LOG 24 DECAL REFERENCE 25 MAINTENANCE SCHEDULE 28 GENERAL MAINTENANCE INFORMATION 29 LIMITED WARRANTY 31 HF4985 ASSEMBLY Page - 1
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ASSEMBLY INSTRUCTIONS Step 1 INSTRUCTIONS Before beginning assembly please take the time to read the instructions thoroughly. Please use the catalog in this manual to make sure that all parts have been included in your shipment. When ordering use the part number and description from the catalog. Use only Hoist replacement parts when servicing. Failure to do so will void your warranty and could result in personal injury. Hoist equipment is designed to provide the smoothest, most effective exercis
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ASSEMBLY INSTRUCTIONS HF4985 ASSEMBLY Page - 3
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ASSEMBLY INSTRUCTIONS Step 2 FRAME ASSEMBL Y HF4985 ASSEMBLY Page - 4
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ASSEMBLY INSTRUCTIONS Step 2a FRAME ASSEMBL Y Part Descriptions Hardware Descriptions A - 1/2-13 UNC x 4” Hex Bolt 1 - Right Support Beam AA - 1/2” Flat Washer 2 - Left Support Beam BA - 1/2” Nylok Nut 4 - Base Support 10 - Gusset Plate HF4985 ASSEMBLY Page - 5
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ASSEMBLY INSTRUCTIONS NOTE: NOTE: P Parts arts (1) (1) and and (2) (2) are are not not the the same. same. There There are are holes holes on on the the back back side side of of the the parts parts that that are are closer closer to to one one edge. edge. That That edge edge mounts mounts to to the the inside inside of of the the unit unit (as (as shown shown in in the the diagram diagram below). below). If If mounted mounted on on the the wrong wrong side, side, the the Safety Safety T Tier ie
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ASSEMBLY INSTRUCTIONS Step 2b FRAME ASSEMBL Y Part Descriptions Hardware Descriptions B - 1/2”-13UNC x 3 1/4” Hex Bolt 4 - Base Support AA - 1/2” Flat Washer 5 - Rear Support BA- 1/2” Nylok Nut 6 - Rear Cross Member HF4985 ASSEMBLY Page - 7
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ASSEMBLY INSTRUCTIONS ? ? ? ? ? 5 ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? B AA ? ? ? ? ? ? ? ? ? ? 6 AA B ? ? ? ? ? AA ? ? ? ? ? BA AA AA BA AA BA 4 5 AA BA 4 HF4985 ASSEMBLY Page - 8
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ASSEMBLY INSTRUCTIONS Step 2c FRAME ASSEMBL Y Part Descriptions Hardware Descriptions A - 1/2”-13UNC x 4” Hex Bolt 1 - Right Support Beam C - 1/2”-13UNC x 4 1/4” Hex Bolt 2 - Left Support Beam AA - 1/2” Flat Washer 3 - Top Cross Member BA - 1/2” Nylok Nut 5 - Rear Support 11 - Bar Rack HF4985 ASSEMBLY Page - 9
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ASSEMBLY INSTRUCTIONS 3 AA BA ? ? ? ? ? AA BA C ? ? ? ? ? AA AA ? ? ? ? ? BA AA ? ? ? ? ? A AA AA 5 ? ? ? ? ? 5 ? ? ? AA BA 11 A AA C AA AA 1 11 AA BA A AA 2 AA A HF4985 ASSEMBLY Page - 10
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ASSEMBLY INSTRUCTIONS Step 2d FRAME ASSEMBL Y In this step; first, slide (13) into (14) and secure to one side of (9), repeat for other side of (9) and Wrench Tighten bolts. Hook (9) onto both (11)’s. Next, place a finger of light grease (lithium, super lube, ect) into the inside of the bearings on both (8)’s. Using your finger, press the grease into the ball-bearings and their tracks. Repeat until the ball-bearing tracks are full of grease. Slide (12) into (8), then (8) into (9) and let (12) re
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ASSEMBLY INSTRUCTIONS 14 Place Place a a finger finger of of light light AB 13 BB grease grease (lithium, (lithium, super super ? lube, lube, ect.) ect.) into into the the inside inside of of the the bearing bearing using using your your AB finger finger,, press press the the grease grease ? ? ? ? ? into into the the ball-bearing ball-bearing and and their their tracks. tracks. R Repeat epeat until until the the ball-bearing ball-bearing tracks tracks are are ? ? ? ? ? D full full of of grease.
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ASSEMBLY INSTRUCTIONS Step 2e FRAME ASSEMBL Y Slide the top of (12) up into the hole on the bottom of (5). Next, slide the bottom of (12) into (7) and secure one (7) to (1), and the other (7) to (2). Wrench Tighten bolts. Part Descriptions Hardware Descriptions A - 1/2”-13UNC x 4” Hex Bolt 1 - Right Support Beam AA - 1/2” Flat Washer 2 - Left Support Beam BA - 1/2” Nylok Nut 5 - Rear Support 7 - Guide Rod Support 12 - 25mm Linear Shaft HF4985 ASSEMBLY Page - 13
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ASSEMBLY INSTRUCTIONS ? ? 5 2 ? ? ? ? ? 12 5 ? ? ? ? ? ? ? ? ? ? A AA 1 ? ? ? ? ? 12 AA A AA BA AA 7 AA 7 BA AA HF4985 ASSEMBLY Page - 14
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ASSEMBLY INSTRUCTIONS Step 2f FRAME ASSEMBL Y Part Descriptions Hardware Descriptions E - 3/8”-13UNC x 1” Hex Bolt 5 - Rear Support AB - 3/8” Flat Washer 15 - Weight Holder AC - 3/8” Lock Washer 16 - Rubber Donut HF4985 ASSEMBLY Page - 15
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ASSEMBLY INSTRUCTIONS 5 Assemble Assemble the the other other 3 3 weight weight holders holders on on this this side side as as shown shown here. here. 16 5 15 AB E ? ? ? ? ? Assemble Assemble the the other other AC 3 3 weight weight holders holders on on this this side side as as shown shown here. here. ? ? ? ? ? AB AC 15 16 E HF4985 ASSEMBLY Page - 16
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ASSEMBLY INSTRUCTIONS Step 3a PRE- ASSEMBL Y PAR TS Part Descriptions 5 - Rear Support 18 - 2” x 3” End Cap HF4985 ASSEMBLY Page - 17
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ASSEMBLY INSTRUCTIONS 18 18 5 5 HF4985 ASSEMBLY Page - 18
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ASSEMBLY INSTRUCTIONS Step 3b PRE- ASSEMBL Y PAR TS Part Descriptions Hardware Descriptions CA - Retaining Clip 7 - Guide Rod Support CB - 25mm Linear Bearing 8 - Olympic Weight Mount CC - 3/4” Flanged Oilite Bearing 9 - Olympic Weight Bar CD - 3/4” I.D. Sleeved Oilite Bearing 15 - Weight Holder 16 - Rubber Donut 19 - 2” x 2” End Cap 20 - 1 5/8” Dia. End Cap 21 - Weight Horn Sleeve HF4985 ASSEMBLY Page - 19
