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INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS
GAS-FIRED DIRECT VENT INSERT
INSTALLATION AND OPERATION INSTRUCTIONS FOR:
VENTED GAS FIREPLACE HEATER
NATURAL GAS MODELS GDIZC - N
PROPANE GAS MODELS GDIZC - P
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS
WARNING: If the information in these instructions is not followed exactly, a fi
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2 TABLE of CONTENTS Pg 2-4 INTRODUCTION Pg 9 OPERATION / MAINTENANCE Warranty Operating Instructions General Instructions Maintenance General Information 10 REPLACEMENT BLOWER Care of Glass & Plated Parts 11 ADJUSTMENTS 5-7 INSTALLATION Pilot Burner Adjustment Insert Vent Connection Vent Restrictions Chimney Connection Venturi Adjustments Wall Switch / Thermostat Gas Pipe Installation 12-13 REPLACEMENTS Ordering Replacement Parts 7-8 FINISHING Replacement Parts Trim Extrusion Installation Termin
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3 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001:2000 Quality Assurance Certificate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the qualit
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4 GENERAL INSTRUCTIONS GENERAL INFORMATION THIS GAS FIREPLACE INSERT SHOULD BE INSTALLED FOR YOUR SATISFACTION, THIS FIREPLACE INSERT AND SERVICED BY A QUALIFIED INSTALLER to con- HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION form with local codes. Installation practices vary from re- AND QUALITY! gion to region and it is important to know the specifics that Minimum inlet gas supply pressure is 4.5 inches water apply to your area, column for natural gas and 11 inches water column for for example
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5 INSTALLATION Clean out ashes from the inside of the wood-burning fire- Provide adequate ventilation air. place. Make sure that the chimney and wood-burning fire- Provide adequate accessibility clearance for place are in a clean and sound condition and constructed servicing and operating the fireplace insert. of non-combustible materials. If necessary have any re- Never obstruct the front opening of the fire- pair work done by a qualified person before installing the insert. Remove the existing
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6 2. Gently stretch the liners to the required lengths and in- INSERT VENT CONNECTION sert into the chimney. Place the terminal onto the top of the Move the insert close to its final position inside the wood- chimney cap and fit the flashing plate to suit. Make weather burning fireplace. This unit is equipped with 6 levelling tight by sealing with caulking (not supplied) and fasten to screws located as follows: two are on either side of the the chimney with screws and plugs (not supplied) circu
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7 WALL SWITCH / THERMOSTAT GAS INSTALLATION 3 Install suitable supply piping connection to the / " flex For ease of accessibility, an optional remote wall switch 8 connector supplied (as per local gas codes). or millivolt thermostat may be installed in a convenient location. Route 2-strand solid core millivolt wire from the gas fireplace insert to the wall switch / millivolt ther- FIGURE 6 mostat. The recommended maximum lead length de- pends on the wire size: WIRE SIZE MAX. LENGTH The insert ma
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8 LOG PLACEMENT DOOR INSTALLATION Positioning the logs improperly will cause flame im- Place the door into the two lower door brackets, and se- pingement and carboning. cure at the top of the unit with two #10-24 machine screws. TM PHAZER logs and glowing embers, exclusive to Napoleon FIGURE 16 Fireplaces, glow when exposed to direct flame and provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximu
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9 OPERATION / MAINTENANCE When lit for the first time, the fireplace will emit a slight OPERATING INSTRUCTIONS odour for a few hours. This is a normal temporary con- The on-off switch is located behind the left side control dition caused by the "burn-in" of paints and lubricants door. used in the manufacturing process and will not occur again. Simply open a window to sufficiently ventilate Purge all gas lines with the glass door open. Assure the room. After extended periods of non-operation such
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black white 10 OPTIONAL BLOWER INSTALLATION THERMODISC BRACKET BLOWER ASSEMBLY WIRES FIGURE 21 FIGURE 24 4. Disconnect the two blower wires. Remove the blower bracket secured with one wing nut and lock washer. 1. Turn off the electrical power and the gas supply to the For thermodisc replacement: Remove the "Z" shaped fireplace insert. mounting bracket secured to the firebox wall to the left of 2. Remove the fire viewing door. Remove the logs. the blower. Remove the thermodisc from the bracket
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11 ADJUSTMENTS PILOT BURNER ADJUSTMENT VENTURI ADJUSTMENT Remove the pilot screw cap. Adjust the pilot screw to pro- This unit is approved for use with a 2" liner for air intake vide properly sized flame. Turn in a clockwise direction to and a 3" liner for exhaust. For best performance, however, reduce the gas flow. Replace the pilot screw cap. it is recommended to use two 3" liners. Air shutter settings will differ depending on the liner sys- tem used. Use the charts below to determine the corr
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12 REPLACEMENTS Contact your dealer for questions concerning prices and When ordering replacement parts always give the follow- availability of replacement parts. Normally all parts can be ing information: ordered through your Napoleon dealer or distributor. 1. MODEL & SERIAL NUMBER OF FIREPLACE 2. INSTALLATION DATE OF FIREPLACE 3. PART NUMBER * IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR 4. DESCRIPTION OF PART FURTHER INFORMATION, CONTACT YOUR NAPOLEON 5. FINISH DEALER. , ,
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13 W415-0223 / D / 01.12.04 * WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.
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14 TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED. SYMPTOM PROBLEM TEST SOLUTION Pilot will not light. No spark at pilot burner - check if pilot can be lit by a match - check that the wire is connected to the push button ignitor. - check if the push button ignitor needs tightening. - replace the push button ignitor. - spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.) Spark g
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15 SYMPTOM PROBLEM TEST SOLUTION REFER TO "MAIN BURNER GOES OUT; PILOT STAYS ON" Main burner goes out; pilot goes out. Vent re-circulating - check joint seals and installation. Thermocouple shorting or - loosen and tighten thermocouple faulty. - clean thermocouple and valve connection. - replace thermocouple. - replace valve. Vent is reversing - check all venting and insert seals. - check that door is properly sealed. If the insert is allowed to burn with the door off when purging the unit
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16 W415-0223 / D / 01.12.04 Wolf Steel Fireplace Service History This fireplace must be serviced annually depending on usage. Service Technician Date Dealer Name Service Performed Special Concerns Name
