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SGH SEAT GRINDER
Purchaser's Warranty
KW Products Inc.
500 57th Street
Marion, IA 52302 USA
SGF
KW Products Inc. guarantees all parts of its equipment, to the original purchaser, for one full
year from date of recorded warranty (except as provided below) against defects in material or
workmanship when the equipment is installed in strict accordance with pertinent specifications
and procedures.
SEAT GRINDER
KW Products Inc. will repair and/or replace free of charge all such de
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SGF SEAT GRINDER PURCHASER'S WARRANTY KW Products Inc. guarantees all parts of its equipment, to the original purchaser, for one full year from date of recorded warranty (except as provided below) against defects in material or workmanship when the equipment is installed in strict accordance with pertinent specifications and procedures. KW Products Inc. will repair and/or replace free of charge all such defective parts only when returned to the factory in Marion, with shipping charges
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SGF SEAT GRINDER RECEIVING SHIPMENT Upon taking delivery of your machine, carefully inspect the assembly before removing the crating and packing materials. If evidence of damage exists, contact the shipper and KW Products Inc. immediately. Although KW Products Inc. is not responsible for damage incurred during transit, you will be provided assistance in preparation and filing of any necessary claims. CAREFULLY READ THIS MANUAL BEFORE ATTEMPTING TO SET-UP OR OPERATE THIS MACHINE
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SGF SEAT GRINDER SAFETY FIRST This manual has been prepared for the owner and those responsible for the maintenance of this machine. It’s purpose aside from proper maintenance and operations, is to promote safety through the use of accepted practice. READ THE SAFETY AND OPERATING INSTRUCTIONS THOROUGHLY BEFORE OPERATING THE MACHINE. In order to obtain maximum life and efficiency from your machine, follow all the instructions in the operating manuals carefully. The specification
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SGF SEAT GRINDER SAFETY INSTRUCTIONS 1. Read, understand and follow the safety and operating instructions found in this manual. Know the limitations and hazards associated with operating the machine. 2. Eye Safety: Wear an approved safety face shield, goggles or safety glasses to protect eyes when operating the machine. 3. Grounding the Machine: Machines equipped with three prong grounding plugs are so equipped for your protection against shock hazards and should be plugged direc
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SGF SEAT GRINDER SAFETY GUIDE FOR SEAT GRINDER WHEELS (Read before installing the Wheel) Importance of Proper Machine Maintenance The most common cause of wheel breakage is due to improper mounting and abusive and/or careless operation. Only through proper use, regular machine maintenance, service and inspection procedures can wheel breakage be prevented. It is the responsibility of the user to inspect, at regular intervals, to be certain that mounting flanges are in usable condition
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SGF SEAT GRINDER WHEEL DRESSER SET-UP 1. Loosen handle #3 and rotate the pointer line until it aligns to the index angle desired and retighten. 2. After attaching the correct grinding wheel to the grinder unit, carefully lower the grinder unit onto the dresser arbor item #1 3. Loosen item #5 and raise or lower the arbor until the face of the wheel is in relative position to the diamond (#6). Retighten # 5 4. Adjust the diamond #6 by turning the knurled knob #2 until the diamond is near
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SGF SEAT GRINDER DRESSING OR TRUING THE VALVE SEAT WHEEL It is necessary to true or dress seat wheels that have become dull or loaded, or have lost their form (angle). To obtain the best possible dress, observe the following. 1. Feed the diamond into the wheel very slowly until the diamond just touches the wheel. 2. Move the diamond across the face of the wheel beginning from the bottom and sweep up. A slow sweep will provide a smoother finish while a rapid sweep will provide a coars
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SGF SEAT GRINDER WHEEL TIGHTENING In case the grinding wheel should stick on the grinder unit, take the wooden blocks from the box and use them as shown below. In doing this, be sure to place the blocks up close to the wheel (within 1/8”) so the pressure will be taken by the bearing area of the unit rather than by the thin wall in the center. This will avoid any possible damage to the unit. After gripping the unit tightly, you should be able to unscrew the wheel with the hand.
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SGF SEAT GRINDER SEAT GRINDING In preparation for grinding valve seats the following should be observed: 1. Select the correct arbor for the valve guide. The correct arbor should extend approximately 2 3/4" above the valve seat. 2. Pass the stem end of the arbor through an oily shop towel. DO NOT squirt oil into the valve guide. 3. Insert the arbor into the valve guide. Care should taken to insure the valve guide is clean and in good repair. NOTE: Worn guides will not allow corr
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SGF SEAT GRINDER VALVE PRINTS The above illustrations provide guidelines to correct seat width and location. Seat width should be to manufacturer specifications and seat run-out should be as close to 0 as possible. Maximum not to exceed .002 on 1.5” seats or larger and .0015 on seats below 1.5” KW Products Inc. 800-553-5953 10. th 500 57 Street, Marion, IA 52302 USA Copyright 2004 All Rights Reserved Equipment specifications, options and accessories subje
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SGF SEAT GRINDER MAINTENANCE Your Kwik-Way SGF Seat Grinder is designed to require minimal maintenance. However, some basic maintenance assures the unit will continue to operate in a satisfactory manner. 1. The motor features permanently sealed bearings that require no routine oiling. 2. The gears located in the nose housing may require lubrication on a yearly basis. (depending on use) We recommend the following: a. Remove the four cap screws and two pan head screws holding the no
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SGF SEAT GRINDER HELPFUL HINTS A. PRELIMINARY 1. Be sure to remove the carbon from the valve seats, the ports, and be sure to clean the valve stem guides. 2. It is good practice to pass the stem of the arbor through an oily cloth both before and after use. DO NOT SQUIRT OIL IN THE VALVE GUIDE. 3. Care should be taken on some aluminum heads. Forcing the arbor to a very tight fit may distort the guide. Valve seats ground under these conditions may not end up being concentric. (Check
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SGF SEAT GRINDER STRAIGHT DRIVE ASSEMBLY REF# PART # DESCRIPTION REQ’D 1 000-0342-74 6-32 x 5/16 Round Head Machine Screw – N.S. 2 2 000-1400-23 Tolerance Ring 1 3 000-1820-44 Loading Spring 1 4 000-1605-39 Bearing 3 5 000-7300-25 #2 Woodruff Key – N.S. 1 6 000-0245-89 10-24 x 1 Fillister Head Machine Screw 4 7 000-1180-36 3/16 Split Lockwasher – Medium Z.P. 4 8 000-0566-26 5/16-24 x 5/16 Cone Point Socket Set Screw 1 9 000-0590-21 Tool Bit Screw 1 10 031-3005-09 Drive Hous
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SGF SEAT GRINDER MOTOR HOUSING ASSEMBLY KW Products Inc. 800-553-5953 14. th 500 57 Street, Marion, IA 52302 USA Copyright 2004 All Rights Reserved Equipment specifications, options and accessories subject to change without
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SGF SEAT GRINDER MOTOR ASSEMBLY REF#. PART # DESCRIPTION 115V 115V 230V 230V 9,500 11,500 9,500 11,500 RPM RPM RPM RPM 1 000-1261-01 16-3 SJO Cord Set (8'-6") (115V 1 1 1 000-1261-28 16-3 SJO Cord Set (8'-6") (230V) 1 1 2 000-1412-59 Rotor (With Shaft) 1 2 000-1412-70 Rotor (With Shaft) 1 2 000-1412-67 Rotor (With Shaft) 1 2 000-1412-30 Rotor (With Shaft) 1 3 000-1412-08 Stator Assembly 1 3 000-1412-20 Stator Assembly 1 3 000-1412-16 Stator Assembly 1 3 0
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SGF SEAT GRINDER FLEX GRINDER UNIT WITHOUT STABILIZER REF# PART # DESCRIPTION REQ’D 1 031-0317-53 Inner Sleeve Key 1 2 031-0315-83 Spring Retainer 1 3 031-0315-16 Garter Spring 1 4 031-0315-08 Inner Bearing Spacer 1 5 031-0312-22 Ball Bearing Sleeve 1 6 031-0302-77 Grinder Body Cap Assembly 1 7 031-0301-02 Seat Grinder Body 1 8 031-0304-10 Flex Coupling (Steel) 1 9 031-0124-22 Coupling Sleeve 1 10 031-0121-39 Motor Coupling Shank 1 11 004-0018-34 Plastic Closure 1 12 031-100
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SGF SEAT GRINDER ARBOR PULLER ASSEMBLY – 7/16 & 13/32 REF # PART # DESCRIPTION REQ’D 1 000-0485-18 1/4-20 x 1/4 Socket Cup Point Set Screw 1 2 000-1802-46 Compression Spring 1 3 000-7204-70 1/8 x 5/8 Roll Pin 2 4 049-0401-05 Arbor Pulley Body 1 5 049-0402-02 Pilot Pullout Pin 1 6 049-0403-00 Puller Arm 2 7 049-0405-04 Puller Pin 2 KW Products Inc. 800-553-5953 17. th 500 57 Street, Marion, IA 52302 USA Copyright 2004 All Rights Reserved Equipment sp
