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Instructions - Parts
®
312585E
Hydra-Clean Packages
ENG
Package solutions for pressure washing applications. For use only with water and cleaning
solutions.
Important Safety Instructions
Read all warnings and instructions in this manual and in
your respective pump manual. Save these instructions.
See page 3 for model information, including maximum working pressure.
Wall Mount Packages
Cart Mount Packages
TI11273A
TI11267A
II 2 G
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Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Wall Mount Packages . . . . . . . . . . . . . . . . . . . . . 6 Flush Before Using Equipment . . . . . . . . . . . . . . 6 Integrated Air Control Module . . . . . . . . . . . .
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Models Models Check your package’s identification plate (ID) for the 6-digit part number of your package. To order replace- ment parts, see Parts starting on page 14. All packages include integrated air controls, hose and gun, and ground wire. ID TI11530A Maximum Air Includes: Maximum Working Input Displacement Pressure Pressure Pump Size Part No. psi (MPa, bar) psi (MPa, bar) Ratio (cc per cycle) Portable Cart Wall Mount ✔ 247549 1250 (8.6, 86.2) 100 (0.7, 7.0) 12:1 550 cc ✔ 247550 1250 (8
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Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To
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Warnings WARNING MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts. � Keep clear of moving parts. � Do not operate equipment with protective guards or covers removed. � Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply. TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or
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Installation Installation The Graco warranty will not apply if cleaning solutions Flush Before Using Equipment other than those recommended by Graco are used in these units. Only use solutions that are not harmful to The equipment was tested with lightweight oil, which is the wetted parts. See the Technical Data in the displace- left in the fluid passages to protect parts. To avoid con- ment pump manuals 311825, 311827, and 312745. taminating your fluid with oil, flush the equipment with a
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Installation K R M L B N U A C Detail of Integrated Air Control Module (C) T P J H E TI11380A S D F G TI8322C FIG. 1: Typical Installation (Cart Mount Package Shown) A Displacement Pump NPortable Cart B Air Motor P Fluid Suction Hose C Integrated Air Control Module (includes items D-H) R Fluid Suction Tube and Strainer D Bleed-type Master Air Valve (required) S Fluid Spray Hose E Pump Air Regulator T Spray Gun and Wand F Air Pressure Gauge U Ground Wire (required) G Safety Relief Valve H Air Fi
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Installation Air and fluid hoses: use only electrically conductive Grounding hoses. Air compressor: follow manufacturer’s recommenda- tions. Spray gun / Dispense valve: ground through connec- tion to a properly grounded fluid hose and pump. Although water generally provides a natural electrical ground, the following equipment must be grounded if the Fluid supply container: follow local code. cleaning chemicals are volatile. Object being sprayed: follow local code. The equipment must be groun
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Operation Operation Pressure Relief Procedure Cleaning Solutions Prepare the cleaning solution according to the manufac- turer’s instructions. Be sure to observe all warnings. If you are using powdered cleaners, mix them thoroughly in a separate pail before adding them to a supply drum. Undissolved powders are extremely abrasive and may Trapped air can cause the pump to cycle unexpectedly, damage pump parts. which could result in serious injury from splashing or moving parts. 1. Engage the
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Operation � The piston and intake check valves of displacement Starting the Pump pump 247599 are factory-set for light viscosity flu- ids. This setting minimizes surging at pump stroke 1. Open the bleed-type master air valve (A). changeover. To adjust the valves for heavier viscos- 2. Trigger the gun into a grounded metal pail, holding a ity fluids, see manual 312745. metal part of the gun firmly to the pail. � Always stop the pump at the bottom of its stroke to 3. Slowly open the air reg
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Operation 312585E 11
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Troubleshooting Troubleshooting 1. Relieve the pressure, page 9. 2. Check all possible causes and problems before dis- assembling the pump. Problem Cause Solution Pump fails to operate. Restricted line or inadequate air supply; Clear; increase air supply. Check that closed or clogged valves. valves are open. Obstructed fluid hose or gun/valve; fluid Open, clear*; use hose with larger ID. hose ID is too small. Fluid dried on displacement rod. Clean; always stop pump at bottom of stroke; keep
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Repair Repair Disconnect the Displacement Reconnect the Displacement Pump Pump See the Parts drawings on pages 14-17. See the Parts drawings on pages 14-17. 1. Screw the connecting rod adapter (11) to the air motor shaft. 2. Screw the tie rods (9) into the air motor (6). Using a wrench on the tie rod flats, torque to 50-60 ft-lb (68-81 N�m). 1. Flush the pump, if possible. Stop the pump at the bottom of its stroke. Relieve the pressure, page 9. 3. Make sure the coupling nut (14) and coupli
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Parts Parts 247549 Cart Mount Package See parts listing on page 18. 26 22 21 6 Ref. 20 30 2 8 7 1a 23 37 25 24 3 38 39 28 11 40 41 14 13 4 9 27 5 29 15 1 1c 17 1d 10 16 12 1b 18 19 TI11268A 20 14 312585E
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Parts 247550 Wall Mount Package See parts listing on page 18. 22 6 8 26 21 Ref. 20 7 4 37 32 23 11 31 14 25 13 24 17 15 9 30 10 16 12 18 19 20 TI11270A 312585E 15
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Parts 247551, 247553, and 258664 Cart Mount Packages See parts listing on page 18. 26 22 6 21 Ref. 20 2 30 8 7 23 1a 37 25 24 3 38 39 28 40 11 41 14 13 4 27 5 9 29 1 33 1c 34 1d 10 17 1b 15 16 12 18 19 TI11272A 20 16 312585E
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Parts 247552, 247554, and 258665 Wall Mount Packages See parts listing on page 18. 22 6 8 26 21 Ref. 20 4 7 37 32 23 31 11 14 25 24 13 9 33 34 10 30 17 15 16 12 18 19 20 TI11274A 312585E 17
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Parts Parts Listings Common Parts The following parts are used on all packages in this manual. Ref. Part Description Qty. Ref. Part Description Qty. 23 205770 HANGER, pipe 1 4 100133 WASHER, lock; 3/8 4 24 100085 SCREW, thumb; 1/4-20 x 1 7 NXT021 CONTROL, air, integrated; 1 1/2 in. (13 mm) with non-locking air regulator; 25 15T284 STRAINER, fluid inlet; 60 mesh 1 see 311239 26 247879 GUN, wand; sst and brass; 1 8 244524 WIRE, ground 1 includes 32 in. (813 mm) sst wand; 12 101712 NUT, lock; 5/
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Kits Package Part Nos. Ref. No. Description 247549 247550 247551 247552 247553 247554 258664 258665 Qty 11 ADAPTER; M38 x 2 x 15H371 15H371 15H371 15H371 15H371 15H371 1 3/4-16 unf ADAPTER; 1 1/4-12 unf x 15H370 15H370 1 3/4-16 unf 13 COLLAR, coupling 184130 184130 184130 184130 184130 184130 184129 184129 2 14 NUT, coupling 184096 184096 184096 184096 184096 184096 186925 186925 1 15 MANIFOLD, fluid outlet; 166444 166444 166444 166444 1 1 in. npt(m) x 3/8 npt(f) x 3/8 npt(f) MANIFOLD, fluid ou
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Wall Mounting Bracket Diagram Wall Mounting Bracket Diagram 17.8 in. (450.9 mm) 14.5 in. (368.3 mm) 2.0 in. (50.8 mm) 5.4 in. (136.5 mm) 7.4 in. (187.3 mm) 11.75 in. (298.5 mm) 5.3 in. (133.4 mm) 1.0 in. 9.0 in. (25.4 mm) (228.6 mm) 1.6 in. (41.4 mm) 12.4 in. (314.3 mm) 7/16 in. (11 mm) diameter holes for mounting to wall 1/2 in. (12.7 mm) diameter holes for mounting to stand TI8614B 20 312585E
