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7WV-9-11 hyoshi 10/15/03 3:47 PM Page 1
Generator
OWNER’S MANUAL
EF4000DE
EF5200DE
EF6600DE
YG4000D
YG5200D
YG6600D
YG6600DE
PRINTED IN JAPAN
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PRINTED ON RECYCLED PAPER 039 08 – 1.1 × 1 LIT-19626-01-15 7WV-28199-11
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7WV-9-11 hyoshi 10/15/03 3:47 PM Page 2
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7WV-9-11 A 10/16/03 1:29 PM Page A-1 AE00002 INTRODUCTION Congratulations on your purchase of your new Yamaha. This manual will provide you with a good basic understanding of the operation and maintenance of this machine. If you have any questions regarding the operation or maintenance of your machine, please consult a Yamaha dealer. AE00012 PRI-I.D. NUMBER: IDENTIFICATION NUMBER RECORDS Record your Primary I.D., and serial num- MODEL bers in the spaces provided, to assist you in ordering spa
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7WV-9-11 A 10/16/03 1:29 PM Page A-2 AE00032 w PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE MACHINE. Particularly important information is distin- NOTE: guished in this manual by the following 9 Yamaha continually seeks advance- notations. ments in product design and quality. Therefore, while this manual contains - the most current product information The Safety Alert Symbol means ATTEN- available at the time of printing, there TION! BECOME ALERT! YOUR SAFETY may be
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7WV-9-11 A 10/16/03 1:29 PM Page A-3 AE00041 CONTENTS PERIODIC MAINTENANCE ................25 LIMITED WARRANTY (EF- AND MAINTENANCE CHART ..................25 EDL-SERIES) ........................................1 LIMITED WARRANTY (EC- AND SPARK PLUG INSPECTION............27 YG-SERIES) ..........................................2 CARBURETOR ADJUSTMENT .......27 LOCATION OF IMPORTANT LABELS.4 ENGINE OIL REPLACEMENT .........28 SAFETY INFORMATION.......................6 AIR FILTER ...............
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7WV-9-11 A 10/16/03 1:29 PM Page 1 AE01119 YAMAHA MOTOR CORPORATION U.S.A. EF- AND EDL-SERIES GENERATOR LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby war- 2. Give notice to an authorized Yamaha con- rants that new Yamaha consumer generators pur- sumer generator dealer of any and all appar- chased from an authorized Yamaha consumer ent defects within ten (10) days after discov- generator dealer in the continental United States ery, and make the unit available at that time will be f
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7WV-9-11 A 10/16/03 1:29 PM Page 2 YAMAHA MOTOR CORPORATION U.S.A. EC- AND YG-SERIES INDUSTRIAL GENERATOR LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby war- WARRANTY TRANSFER: To transfer the warran- rants that new Yamaha EC- and YG-series gener- ty from the original purchaser to any subsequent ators purchased from an authorized Yamaha purchaser(s), it is imperative that the unit be industrial generator dealer in the continental inspected and registered for warranty by an autho- U
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7WV-9-11 A 10/16/03 1:29 PM Page 3 WARRANTY QUESTIONS AND ANSWERS Q. What costs are my responsibility during the Q. Is the warranty transferable to second own- warranty period? ers? A. The customer’s responsibility includes all A. Yes. The remainder of the existing warranty costs of normal maintenance service, non- can be transfered upon request.The unit has warranty repairs, accident damages, as well to be inspected and reregistered by an autho- as oil and spark plugs. rized Yamaha generator
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7WV-9-11 A 10/16/03 1:29 PM Page 4 AE00062 e twy r q LOCATION OF IMPORTANT LABELS (For EF4000DE/YG4000D) Please read the following labels carefully before oper- ating this machine. NOTE: Maintain or replace safety and instruction labels, as necessary. twy r q 12 HOT EXHAUST WARNING Electrocution Or property damage can occur: Do not connect this generator to any building ’s electrical system unless an isolation switch 3 has been installed by a licensed elec- WARNING trician. Refer to the o
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7WV-9-11 A 10/16/03 1:29 PM Page 5 t (For EF5200DE/EF6600DE/YG5200D/ q e r YG6600D/YG6600DE) 792-027a w t e q 12 HOT EXHAUST WARNING Electrocution Or property damage can occur: Do not connect this generator to any building ’s electrical system unless an isolation switch has been installed by a licensed elec- trician. Refer to the owner’s manual. 792-028b 3 q q WARNING AVERTISSEMENT LISEZ LE MODE D‘EMPLOI ET TOUTES LES ETIQUETTES AVANT DE 8 READ THE OWNER‘S MANUAL AND ALL LABELS BEFORE OPE
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7WV-9-11 A 10/16/03 1:29 PM Page 6 AE00071 SAFETY INFORMATION AE00072 EXHAUST FUMES ARE POISONOUS 9 Never operate the engine in a closed area or it 741-002 may cause unconsciousness and death within a short time. Operate the engine in a well ventilated area. AE00075 FUEL IS HIGHLY FLAMMABLE AND POISONOUS 9 Always turn off the engine when refuelling. 9 Never refuel while smoking or in the vicinity of an 741-003 open flame. 9 Take care not to spill any fuel on the engine or muffler when refuell
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7WV-9-11 A 10/16/03 1:29 PM Page 7 9 Keep the machine at least 1 m (3 ft) from buildings a or other equipment, or the engine may overheat. a 1 m (3 ft) 741-008a 9 Avoid operating the engine with a dust cover. 741-009 9 Be sure to carry the generator only by its carrying q handle(s). 1 Carrying handle(s) (shaded) 741-060 AE00083 ELECTRIC SHOCK PREVENTION 9 Never operate the engine in rain or snow. 741-010 9 Never touch the machine with wet hands or elec- trical shock will occur. 741-011 9 Be s
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7WV-9-11 A 10/16/03 1:29 PM Page 8 B Ground (earth) Lead Diameter: 0.12 mm (0.005 in)/ampere q EX; 10 Ampere → 1.2mm (0.05 in) å EF4000DE/YG4000D 741-065 B EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE AE00088 q CONNECTION NOTES 9 Avoid connecting the generator to commercial power out- let. 9 Avoid connecting the generator in parallel with any other generator. w 1 Correct 2 Incorrect AE00091 CONNECTION q w Before the generator can be connected to a build- ing’s electrical system, a licensed elec
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7WV-9-11 A 10/16/03 1:29 PM Page 9 AE00101 EF4000DE CONTROL FUNCTION !3e qw!2 !3u AE00102 DESCRIPTION (for EF4000DE/EF5200DE/EF6600DE) r 1 Fuel tank 2 Fuel tank cap 3 Fuel cock 4 Air filter cover 5 Spark plug !0 oi 6 Muffler 7 Ground (Earth) terminal 8 Oil filler cap !3 t !3 9 Oil drain plug 0 Recoil starter q Voltage adjuster (for EF5200DE/EF6600DE) w Fuel level gauge e Carrying handles (shaded) y EF5200DE/EF6600DE !3 w !2 q !3 !3 t !1 !3 e y !0 r o i 793-064a – 9 –
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7WV-9-11 A 10/16/03 1:29 PM Page 10 AE00102 YG4000D DESCRIPTION qw!2 !3i !3e (for YG4000D/YG5200D/YG6600D/ YG6600DE) 1 Fuel tank 2 Fuel tank cap 3 Fuel cock r 4 Air filter cover 5 Spark plug 6 Muffler 7 Choke lever (for YG4000D/YG5200D/YG6600D) uo !1 !0 8 Ground (Earth) terminal 9 Oil filler cap t !3 !3 0 Oil drain plug q Recoil starter w Fuel level gauge e Carrying handles (shaded) y YG5200D/YG6600D !3 w !2 q !3 t u !3 !3 y !1 e r !0 o 793-065a YG6600DE !3 !3 w !2 q !3 t !3 y !1 e r !0 o 793
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7WV-9-11 A 10/16/03 1:29 PM Page 11 AE00104 EF4000DE CONTROL BOX y r e q w (for EF4000DE/ EF5200DE/EF6600DE) 1 AC switch (N.F.B.) 2 AC receptacle 3 Voltage meter 4 Oil warning light 5 Engine switch 6 Economy idle switch t EF5200DE r e w q y t EF6600DE r e w q y t 793-067 – 11 –
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7WV-9-11 A 10/16/03 1:29 PM Page 12 AE00104 YG4000D CONTROL BOX yu tqw q e (for YG4000D/ YG5200D/YG6600D/ YG6600DE) 1 AC switch (N.F.B.) 2 G.F.C.I. receptacle 3 AC receptacle 4 Voltage meter (for YG5200D/ YG6600D/YG6600DE) 5 Oil warning light 6 Engine switch 7 Economy idle switch o 8 Starter switch (for YG6600DE) 9 Pilot light YG5200D (for YG4000D) t r q w e q u y YG6600D trq w e q u y 793-068 YG6600DE y r t q w e q u i 793-069 – 12 –
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7WV-9-11 A 10/16/03 1:29 PM Page 13 AE00111 OIL WARNING SYSTEM When the oil level falls below the lower level, the engine stops automatically. Unless you refill with oil, the engine will not start again. NOTE: If the engine stalls or does not start, turn the engine switch to "ON" position and then pull the recoil starter. If the oil warning light flickers for a few seconds, the engine oil is insufficient. Add oil and restart. 700-027c AE00121 A ENGINE SWITCH q The engine switch controls the i
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7WV-9-11 A 10/16/03 1:29 PM Page 14 AE00863 A B AC SWITCH (N.F.B.) q The AC switch (Non-Fuse Breaker) turns off automati- q q cally when the load exceeds the generator rated out- w put. w w 1 I “ON” 763-193a 2 3 “OFF” å EF4000DE/YG4000D C-1 C-2 ∫ EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE q C-1 Supplies AC 120V (EF4000DE/YG4000D) q C-2 Supplies AC 120V (EF5200DE/EF6600DE/YG5200D/ YG6600D/YG6600DE) w w D-1 Supplies AC 120V and 240V (EF4000DE/YG4000D) D-2 Supplies AC 120V and 240V (EF5200DE/E
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7WV-9-11 A 10/16/03 1:29 PM Page 15 AE00791 VOLTAGE ADJUSTER (for EF5200DE/EF6600DE) The adjuster is equipped for adjusting output voltage to rated voltage. NOTE: 779-039 Turn the adjuster clockwise or counterclockwise to increase or decrease output voltage. 779-037 AE00848 q G.F.C.I. RECEPTACLE (for YG4000D/YG5200D/YG6600D/YG6600DE) The G.F.C.I. (Ground Fault Circuit Interrupter) 1 shuts off power to the protected receptacles if a ground fault (electrical leak) is detected. w If the reset bu
