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AC-G3010H, AC-G4010H ,
AC-G4010S and AC-G5010S
Generators
Operator’s Manual
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Introduction THANK YOU for purchasing a John Deere product. The SERIAL NUMBER is located in the Specification or Identification Numbers section. Accurately record all the READ THIS MANUAL carefully to learn how to operate numbers to help in tracing the machine should it be stolen. and service your machine correctly. Failure to do so could Your dealer also needs these numbers when you order result in personal injury or equipment damage. This manual parts. File the identification numbers i
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Contents Page Safety ........................................................................ 4 Safety Signs ............................................................. 5 Controls ................................................................. Preparing the Generator ........................................ Operation ................................................................ 7 Troubleshooting ..................................................... Service ......
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Safety ReCOGnIze SAfeTy InfORmATIOn This is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. undeRSTAnd SIGnAl WORdS A signal word--DANGER, WARNING or CAUTION--is used with the safety-alert symbol. DANGER identifies the most serious hazards. DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUT
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CARbOn mOnOxIde - POISOnOuS GAS use generator outdoors, away from open windows, vents, or doors. Generator exhaust contains carbon monoxide - a poisonous gas that can kill you. you CAn nOT smell or see this gas. Never use a generator in enclosed or partially-enclosed spaces. Generators can produce high levels of carbon monoxide very quickly. When you use a portable generator, remember that you cannot smell or see carbon monoxide. Even if you can’t smell exhaust fumes, you may still be expo
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SAfeTy WARnInG WHen RefuelInG Gasoline is extremely flammable and its vapors can explode if ignited. Observe all safety regulations for the safe handling of fuel. Handle fuel in safety containers. If the container does not have a spout, use a funnel. Do not overfill the fuel tank, leave room for the fuel to expand. Do not refill fuel tank while the engine is running. Before refueling the generator, turn it off and let it cool down. Gasoline spilled on hot engine parts could ignite. Fill the
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eleCTRICAl HAzARdS This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. dAnGeR - ImPROPeR COnneCTIOn Of THe equIPmenT - GROundInG COnduCTOR CAn ReSul T In A RISk Of eleCTROCuTIOn. CHeCk WITH A quAlIfIed ele CTRICIAn OR SeRVICe PeRSOn If y Ou ARe In dOubT AS TO WHeTHeR THe unIT IS PROPeRly GROunded. This generator is equipped with a grounding termina
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ImPORTAnT SAfeTy InSTRuCTIOnS WARNING: To reduce the risk of injury, read this operator’s manual completely before using. When using this product, the following basic precautions should always be followed: . Read all the instructions before using the product. . This product is equipped with a Ground Fault Circuit Interrupter (GFCI) in the power cord to reduce the risk of electrical shock. If replacement of the plug or cord is needed, use only identical replacement parts. . Do not al
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ImPORTAnT SAfeTy InSTRuCTIOnS 0. Do not operate the generator or any electrical tool in any area where water or similar materials constitute an electrical hazard to the operator. do not operate on wet surfaces, in rain or in snow. . Always be sure that the generator is on secure footing so that it cannot slide or shift around, endangering workers. 12. Avoid contacting the hot exhaust manifold, muffler or cylinder(s). Keep clear of all rotating parts. . Unless the tool or a
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WeAR PROTeCTIVe ClOTHInG Wear close fitting clothing and safety equipment appropriate to the job. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine. PRePARe fOR emeRGenCIeS Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service,
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SAfeTy SIGnS fOR AC-G3010H, AC-G4010H, AC-G4010S And AC-G5010S GND 34-0889 062104-ENG. 4-0889 4-677 or 4-764 4-680 or 4- 76 DANGER DANGER PELIGRO Using a generator indoors CAN KILL YOU IN MINUTES. L'utilisation d'un groupe électrogène à Utilizando un generador adentro l'intérieur PEUT VOUS TUER EN PUEDE MATARLE EN MINUTOS. Generator exhaust contains carbon monoxide. This is a QUELQUES MINUTES. El escape de generador contiene poison you cannot see or smell. Le gaz d'échappement du
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Controls COnTROlS fOR AC-G3010H. AC-G4010S, AC-G4010H, AC-G5010S C b A d e b C A d e b C A d e A -- Control Panel C -- fuel Cap e -- Oil drain b -- fuel Tank d-- Oil dipstick Operator’s Manual
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Preparing the Generator GROundInG InSTRuCTIOnS This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. dAnGeR - ImPROPeR COnneCTIOn Of THe equIPmenT -GROundInG COnduCTOR CAn ReSul T In A RISk Of eleCTROCuTIOn. CHeCk WITH A quAlIfIed eleCTRICIAn OR SeRVICe PeRSOn If yOu ARe In dOubT AS TO WHeTHeR THe unIT IS PROPeRly GROunded. The wing nut a
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Preparing the Generator enGIne OIl TEMPERATURE CHART Use oil viscosity based on the expected air temperature range during the period between oil changes. Use a high quality detergent oil with API classifications of SJ or higher. Check oil level before each operation and ensure that it is maintained. CAuTIOn: THIS enGIne CRAnkCASe IS nOT fIlled WITH OIl AT THe f ACTORy, SO be SuRe TO fIll IT befORe OPeRATInG THe enGIne. OILGAUGE enGIne OIl CAPACITy MODEL # Liters Quart Ounces AC-
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Preparing the Generator fuelInG WARnInG: exPlOSIVe fuel! GASOlIne IS exTRemely flAmmAble And ITS VAPORS CAn exPlOde If IGnITed. STORe GASOlIne Only In APPROVed COnTAIneRS, In Well VenTIlATed, unOCCuPIed buIldInGS And AWA y fROm SPARkS OR flAmeS. dO nOT fIll THe fuel TAnk WHIle THe enGIne IS HOT OR RunnInG, SInCe SPIlled fuel COuld IGnITe If IT COmeS In COnTACT WITH HOT PARTS OR SPARkS fROm IGnITIOn. dO nOT START THe enGIne neAR SPIlled fue
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Preparing the Generator HIGH Al TITude At high altitude, the standard carburetor air/fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions. High altitude performance can be improved by specific modifications to the carburetor. If you always o
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Operation OPeRATIOn Recoil Start NOTE: Read Operator’s Manual carefully before operating this unit. Always make sure the unit is level and properly grounded. Check engine oil before starting. . Open fuel valve on fuel tank. (See Fig. ) . Move choke lever to full choke. If re-starting a warm engine, the choke should be left in the off position. (See Fig. 4) . Turn the engine ignition switch to the ON position. (Fig. ) 4. Pull recoil to start engine. 5. Once engine has started, slowly mo
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Operating the Generator SHuTdOWn . Remove all load by turning off electrical appliances and unplugging electric cords. . Allow engine to run at idle speed or at no load condition to cool for two () minutes. NOTE: Failure to allow the engine to cool for two (2) minutes may result in damage to the generator. . Turn engine key or ignition switch off. 4. Close fuel valve on unit or engine. COnTROlS CONTROL PANEL: The generators are equipped with the following items: AC-G3010H: - Circuit
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Operating the Generator COnTROlS OIL WARNING DEvICE: NOTE: This engine is equipped with a “Low Oil” shutdown system for engine protection. The engine stops when the oil level gets too low. The engine will not restart without adding oil. If the unit is tilted too much during operation, it may suddenly stop even though the oil level is not low. Check the engine oil before restarting the engine. If the unit is tilted, level the engine, then check the oil before restarting the engine. FUL
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Operating the Generator COnTROlS CABLE SIZE: Equipment damage can result from low voltage. Therefore, to prevent excessive voltage drop between the generator and the equipment, the cable should be of adequate gauge for the length used. The cable selection chart gives the maximum cable lengths for various gauges of wire which can adequately carry the loads shown. CURRENT LOAD IN WATTS MAXIMUM CABLE LENGTH (FEET) IN AMPS 0 vOLTS 40 vOLTS #8 WIRE #0 WIRE # WIRE #4 WIRE
