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USER
MANUAL
Advanced Energy Industries,Inc.
1625 Sharp Point Drive
Fort Collins, CO 80525 USA
970.221.4670
technical.support@aei.com
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TM 5708009-C
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® Advanced Energy Read this entire manual and all other publications pertaining to the work to be performed before you install, operate, or maintain this equipment. Practice all plant and product safety instructions and precautions. Failure to follow instructions can cause personal injury and/or property damage. All personnel who work with or who are exposed to this equipment must take precautions to protect themselves against serious or possibly fatal bodily injury. Advanced Energy Industr
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Apex 1 to 5.5 kW Generator Table of Contents Chapter 1. Introduction Read This Section! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Using this Manual to Find Information for Your Generator . . . . . . . . . . . . . . . . . . . 1-1 Understanding PIN Numbers and Apex Configuration . . . . . . . . . . . . . . . . . . 1-1 Using the PIN to Locate Information in the Manual . . . . . . . . . . . . . . . . . . . . 1-2 Using the PIN to Identify A
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® Advanced Energy Chapter 4. Interfaces and Indicators Apex User Port Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 25-Pin Apex Standard User Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Satisfying Minimal Requirements for the 25-Pin User Port . . . . . . . . . . . 4-3 Interface Cabling Requirements for 25-pin user port . . . . . . . . . . . . . . . . 4-3 Pin Descriptions for the 25-Pin User Port . . . . .
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Apex 1 to 5.5 kW Generator Installing the Optional Water Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Connecting Output Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Connecting Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 ODU Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 NonTerminated, four-Conductor Pigtail . . .
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® Advanced Energy 8 5708009-C
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Apex 1 to 5.5 kW Generator List of Figures Serial number identification tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Example configuration note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Theory of operation block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Flow Rate vs. Pressure Drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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® Advanced Energy 10 5708009-C
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Apex 1 to 5.5 kW Generator List of Tables Apex PIN Positions and Associated Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13 Block Diagram Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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® Advanced Energy 12 5708009-C
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Apex 1 to 5.5 kW Generator Cha Chap pter ter 1 1Introduction This chapter contains several kinds of introductory information. “Using this Manual to Find Information for Your Generator” on page 1-1 provides important instructions on locating the information in this manual that is applicable to your Apex unit. “Interpreting the Manual and Unit Labels” on page 1-9 provides information on interpreting the type conventions, safety warnings, and labels found in this manual and on the Apex unit.
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® Advanced Energy Figure 1-1. Serial number identification tag The PIN is a 17-position alpha-numeric that represents the configuration of your generator and identifies the options installed on it. PIN positions Configuration positions— A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 The “A” that precedes the PIN defines the product as an Apex generator, and it is not counted as one of the PIN positions. The 17 PIN positions that follow the “A” are used to identify the options installed on the ge
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Apex 1 to 5.5 kW Generator notes are best used to confirm that a particular section of the manual applies to the option installed on a specific Apex unit. They also refer back to Table 1-1, which provides complete configuration information This section of the manual provides information for the: DeviceNet option PIN position 6, (A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17) option 2. (When identifying the PIN position, remember that the A at the beginning of the PIN is not counted as a positi
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® Advanced Energy Table 1-1. Apex PIN Positions and Associated Options PIN Apex Feature Options, Descriptions, and Cross-References Position 1 Output frequency 0—N/A 1—4 MHZ, ±0.005% 2—12.56 MHz, ±0.005% 3—13.56 MHZ, ±0.005% 4—27.12 MHz, ±0.005% 5—40.68 MHz, ±0.005% For more information on frequency and other specifications, see “Electrical Specifications” on page 3-5. 2 Power output A—1000 W B—1500 W C—2000 W D—3000 W E—4000 W F—5500 W G—8000 W H—10000 W J—5000 W K—1000 HALO L—1500 HALO M—350
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Apex 1 to 5.5 kW Generator Table 1-1. Apex PIN Positions and Associated Options (Continued) PIN Apex Feature Options, Descriptions, and Cross-References Position 3 Input voltage 0—208 V nominal, 187 to 229 Vac, 3φ, 47 to 63 Hz, with breaker 1—400 V nominal, 360 to 440 Vac, 3φ, 47 to 63 Hz, with breaker 2—reserved 3—208 V nominal, 187 to 229 Vac, 3φ, 47 to 63 Hz, without breaker 4—400 V nominal, 360 to 440 Vac, 3φ, 47 to 63 Hz, without breaker 5—220,208 to 229 Vac, 1 phase, 47/63 Hz w/o break
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® Advanced Energy Table 1-1. Apex PIN Positions and Associated Options (Continued) PIN Apex Feature Options, Descriptions, and Cross-References Position 5 Panel 0—none (on-board, frame mount) 1—integrated rack mount with blank panel 2—integrated rack mount with passive digital display (see “Apex Status Indicators (LEDs)” on page 4-79) 3—N/A 4—exclusive option #1 For panel illustrations, see “Apex Panel Illustrations” on page 4-80. 6 Serial I/O 0—default (RS-232 with AE Bus) (see “Host Port—RS-
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Apex 1 to 5.5 kW Generator Table 1-1. Apex PIN Positions and Associated Options (Continued) PIN Apex Feature Options, Descriptions, and Cross-References Position 8 User port options A—no User port B—25-pin APEX standard (see “25-Pin Apex Standard User Port” on page 4-2) C—25-pin custom RFG compatible D—15-pin, exclusive option #2 (see “15-Pin User Port (Exclusive—Option D)” on page 4-16) E—15-pin, exclusive option #3 (see “15-Pin User Port (Exclusive—Option E)” on page 4-26) F—N/A G—exclusive
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® Advanced Energy Table 1-1. Apex PIN Positions and Associated Options (Continued) PIN Apex Feature Options, Descriptions, and Cross-References Position 11 Output connector 0—exclusive option #1 1—7/16 connector) 2—SQS connector 3—LC connector 4—HN 5—N 6—exclusive option #2 For further information see “Connecting Output Power” on page 5-5. 12 RF measurement 0—directional coupler 1—V/I sensor 13 AC power input A—ODU connector (see “ODU Connector” on page 5-7) B—Non-terminated 3 m, 4-conductor,
