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MODEL 94NC
NON-CATALYTIC UNIT
Buck Stove
FIREPLACE INSERT & FREESTANDING
FEATURES
PREPARATIONS INSTALLATION
OPERATION MAINTENANCE SAFETY
SAFETY NOTICE
IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY
RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS.
CONTACT THE AUTHORITY HAVING JURISDICTION (SUCH AS MUNICIPAL
BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION
BU
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TABLE OF CONTENTS Important Instructions ............................................................................ 2 SECTION I: Introduction ....................................................................... 3 Type of wood and loading procedures ................................................... 3 Parts List ................................................................................................. 4 SECTION II: Masonry Insert Installation .......................
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INSTALLATION, OPERATION, AND MAINTENANCE INSTRUCTIONS MODEL 94NC BEFORE INSTALLING YOUR NEW BUCK STOVE, READ THE ENTIRE INSTRUCTION MANUAL IMPORTANT INSTRUCTIONS WARNING THIS UNIT GENERATES A LOT OF HEAT, SO TREAT IT WITH CARE. HOT WHILE IN OPERATION! KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS.”DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE.” “DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS.” DO NOT CONNECT TO ANY DISTRIBUTION DUCT OR
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CAUTION YOUR CHIMNEY OR FLUE MUST BE CORRECTLY SIZED. A CHIMNEY OR FLUE THAT IS TOO SMALL OR LARGE IN DIAMETER OR TOO SHORT, CAN CAUSE YOUR STOVE TO SPILL SMOKE WHEN THE DOOR IS OPENED. SECTION I INTRODUCTION Your new MODEL 94NC is a non-catalytic unit designed to meet the most stringent emissions standards without use of a catalytic combustor. This effect is achieved through use of secondary air which is mixed with primary air in unit’s firebox. For peak per
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EPA COMPLIANCE STATUS The Model 94NC heater meets U.S. Environmental Protection Agency’s Emission limits for non- cat wood heaters sold after July 1, 1992. Under specific conditions this heater has been shown to deliver heat at rates ranging from approximately11,900to42,000BTU/hr for the Model 94NC. MODEL 94NC WOOD STOVE (4) (41) (15) (39) (5) (16) (7) (1) (32) (37) & (38) (22) (42) (20) (17) (21) (30) (33) (18) (31) (14) (23) (19) (40) (3) (10) (27) (9)
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SECTION II MASONRY INSERT INSTALLATION The Model 94NC may be installed using an all masonry fireplace built in accordance with Uniform Building Code and National Fire Protection Association (NFPA). The first step in this type of installation is to determine acceptability of fireplace and chimney for use with a woodstove. Both construction and condition of fireplace are important consid- erations when installing a woodstove. The chimney should extend at lea
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POSSIBLE TOOLS NEEDED FOR INSTALLATION If you decide to install your own stove, there are several hand tools you may need to do the job. If you do not already have them, they are readily available at most hardware stores. Caulking gun Large adjustable wrench (may not be needed) Drop cloths or newspapers Vacuum cleaner or whisk broom Flashlight o 1 tube of RTV silicone, Code 103 or 106, or high temperature rubber cement rated between 450 o F- 600 F 7/32" drill bit and drill Sock
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SAFETY NOTICE If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area. OPTION (A) Figure 2, AIRTIGHT INSU- LATED CLEAN- STARTER PIPE OUT SEAL TRIM PANELS AND UNDER FRONT OF STOVE UNIT WITH INSULATION OR HIGH TEMPERATURE CAUL
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INSTALLATION PROCEDURE (Use a chimney connector or a Listed Direct or Positive Connect) (See Page 6). POSITIONING HEATER FRONT OF FIREPLACE When positioning heater, the following conditions MUST be met! (See Figure 5). FLUE OPENING 1. The front of flue opening must be positioned BEHIND rear edge of the lintel to ensure proper draft. (See Figure 5). 2. Center heater in fireplace opening. FIGURE 5 POSITIONING MOUNTING TRIM PANELS NOTE: Mo
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8. Obtain outer trim kit provided with insert kit and slip over top and sides of trim panels.(See Figure 7). (Top ends of outer trim may need to be trimmed to fit). 9. Using insulation provided, peel and stick to back of panels overlapping fireplace dimensions by 1" on each side and top. (See Figure 8). 10. Next using high heat silicone or furnace cement run heavy bead of caulking around where back of panels meet stove. (See Figure 8). 11. Slide unit back into fireplace. Check to
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CAUTION THE UNIT IS PAINTED WITH A SPECIALLY FORMULATED HIGH TEMPERATURE PAINT THAT CURES DURING THE FIRST TWO OR THREE FIRINGS. YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF BURNING PAINT WHEN YOU BUILD THE FIRST FIRES. THIS IS NORMAL AND IS NOT A CAUSE FOR ALARM. IN SOME CASES, THESE FUMES WILL ACTIVATE A SMOKE ALARM. OPENING A WINDOW NEAR THE UNIT WILL ALLOW THESE FUMES TO ESCAPE. DO NOT BUILD A LARGE, ROARING FIRE UNTIL THIS CURING IS COMPLETE OR THE HEATER
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SECTION IV RESIDENTIAL FREESTANDING INSTALLATION Select an installation location that will give best airflow from front of heater to remainder of home. PREPARING STOVE FOR INSTALLATION 1. Inspect unit for any obvious physical damage. 2. Plug power cord into a 115V AC outlet to test motor. “Do not run power cord under unit or in high traffic areas”. 3. Check primary air and control to ensure that it slides freely. 4. Remove any items
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Chimney This model is designed for connection to any listed 2100º UL103 HT chimneys and parts. Follow chimneys manufacturer's instructions carefully. This room heater must be converted to (1) a chimney complying with the requirements for Type HT chimneys in the Standard for chimneys, Factory-Built, Residential, Type and Building Heating Appliance, UL 103, or (2) a code approved masonry chimney with a flue liner. The chimney size should not be less than or more than th
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Step (b): Calculate R of proposed system. 4” brick of C=1.25, therefore Rbrick = 1/C = 1/1.25 =0.80 1/8” mineral board of K = 0.29, therefore Rmin.bd. =1/029 x0.125 = 0.431 Step (c): Compare proposed system R of 1.231 to specified R of 0.893. Since proposed system R is greater than required , the system is acceptable. Definitions: Btu W = Thermal conductance = C = (hr)(ft²)(°F) (m²)(°K) (Btu)(inch) W (Btu) = = Thermal conductance = K = (hr)(ft²)(°F) (m)(°K) (
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Installing a thimble through combustible wall Chimney Connector Systems and Clearances from Combustible Walls for Residential Heating Appliances a) Minimum 3.5-in thick brick masonry all framed into combustible wall with a minimum of 12-in brick separation from clay liner to combustibles. The fireclay liner shall run from outer surface of brick wall to, but not beyond , the inner surface of chimney flue liner and shall be firmly cemented in place. b) Solid-insulated factory-built chimney
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ROOF CEILING COLLAR COLLAR 3 SHEET METAL SCREWS OR RIVETS 3 3 SHEE SHEET T ME METAL TAL SCRE SCREWS WS Figure 10 Figure 5 ATTIC 18" MIN. CEILING TEE BOX ASSEM. CENTER LINE CLEAN OUT ACCESS OF ELBOW "TEE" BOX ASSEM. WALL PASS-THROUGH CONNECTOR MARK PLUMB LINE WALL FLOOR PROTECTOR Figure 11 B. Wall Exit Into Metal Tee-Box 1. Mark plumb line on wall directly behind center of heater. (See Figure 11). NOTE: When using 24# ga. min
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3. Measure up so there will be at least 1/4" rise per foot of horizontal connector pipe, maintaining clearances to ceiling as noted in (Figure 12). This will give you center of hole for chimney penetration. 4. After locating center of penetration, install tee-box and chimney as per chimney manufacturer's specifications. 5. Connect chimney connector to tee-box using #24 ga. minimum blue or black steel connector pipe. DO NOT use galvanized pipe. Connect each section so cr
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Connectors may pass through walls or partitions constructed of combustible material if connector is: (a) Either listed for wall pass-through or is routed through a device listed for wall pass- through and is installed in accordance with conditions of listing. (b) Selected or fabricated in accordance with conditions and clearances as stated in NFPA-211 Code. Any unexposed metal that is used as part of a wall pass-through system and is exposed to flue gases shall be construc
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FINAL CHECK 1. Recheck specified clearances. 2. Remove all foreign material from firebox area. 3. Open primary air control. Primary Air Controls: The primary air intake control is located at right bottom side of hearth. It is operated by moving the handle out to open (to allow air into the firebox) or in (to control or close off) air into the firebox. 4. Plug power cord into a 115V AC outlet when to see if motor and blower works. “Do not run power cord under unit or in high t