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CATALOG NO. 6000.57D
Effective: 10-26-06
Replaces: 03-15-03
OPERATING AND
INSTALLATION
INSTRUCTIONS
Models
185, 265, 335, 405
Swimming Pool and Spa Heaters
181/182, 260/261, 330/331, 400/401
Water Heaters and Boilers
D-2 POWER VENT
(FOR ELECTRONIC IGNITION MODELS ONLY)
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids or other combustible
materials in the vicinity of this or any other appliance. To do so may result in an explosion
or fire.
WARNING:
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POWER VENT ASSEMBLY INSTALLATION, START-UP AND OPERATION 1. RECEIVING EQUIPMENT On receipt of your equipment it is suggested that you visually check for external damage to the carton. If the carton is damaged, it is suggested that a note be made on the Bill of Lading when signing for equipment. Remove the complete assembly from the carton if it is damaged report the damage to the carrier immediately. Be sure that you receive the number of packages indicated on the Bill of Lading. Claims for
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3. INSTALLATION REQUIREMENTS The equipment must be installed in accordance with local codes, or in the absence of local codes with the latest edition of the National Fuel Gas Code, ANSI Z223.1, the National Electrical Code, ANSI/NFPA 70. The equipment shall be installed in accordance with those installation regulations in force in the local area where the installation is to be made. These shall be carefully followed in all cases. Authorities having jurisdiction shall be consulted before insta
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MOUNTING POWER VENT ASSEMBLY-(continued 11. Mount the PowerVent assembly bottom on the 6” vent. Twist the assembly downward. Snap the mounting brackets into their appropriate slot to hold the Power Vent in position. Note: While twisting you may notice some roughness, this is due to a tight seal between the 6” vent and the Power Vent flue box. 12.Re-mount the access panel. 13.Re-mount the front door along with the knurled screw on the heater. Fig #9356 ** NOTE: The 90° elbow may be used as a te
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VENTING The vent pipe must be the same size or larger than what is indicated. The D-2 Power Vent are capable of 360-degree discharge rotation and operate with a positive vent static pressure and with a vent gas temperature less than 400°F. The total length of horizontal run shall not exceed an equivalent of 40 feet including termination cap. For all cases, each 90-degree elbow reduces the maximum horizontal vent run by 10 feet and each 45-degree elbow in the vent run reduces the maximum vent
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The Raypak Power Vent operates with a positive vent static pressure and with a vent gas temperature that avoids excessive condensate production in the vent and as such it is listed as a CATEGORY III appliance. Exception: When a Power Vent is connected to a vertical vent of sufficient height to generate a negative draft in the system. Consult sizing guide or factory. The D-2 Power Vent assembly is suitable for through the wall venting, and for connection to smaller size vent pipes and breeching
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185-405 POOL HEATER (ATMOSPHERIC) 7
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185-405 POOL HEATER (Low NOx) 8
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182-260 WH1 (ATMOSPHERIC) 9
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181-261 WH1 (Low NOx) 10
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Dimensional Data Model A B C D 181 18.13 12.38 7.88 4.25 182 18.13 12.38 7.88 4.25 185 18.13 12.38 7.88 4.25 260 18.13 12.38 7.88 4.25 261 18.13 12.38 7.88 4.25 265 18.13 12.38 7.88 4.25 330 17.50 15.75 7.63 6.00 331 17.50 15.75 7.63 6.00 335 17.50 15.75 7.63 6.00 400 17.50 15.75 7.63 6.00 401 17.50 15.75 7.63 6.00 405 17.50 15.75 7.63 6.00 Fig #9387 SEQUENCE OF OPERATION On call for heat, the D-2 Power Vent fan (and appliance pump) start. When the flow switch circuits close, the ignition syst
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START UP PROCEDURES EMERGENCY SHUTDOWN The water system, the gas system and the SHUT OFF ALL POWER AND GAS, CALL electrical system for the heater should be GAS UTILITY. completed and checked as per the heater installation manual and associated documents. DRAFT PROVING SWITCH 1. Turn on power to the heater with the manual The draft proving switch insures that the main gas valve and pilot gas valve off. The blower is operating. The switch is in the limit electric power supply requirements are:
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ILLUSTRATED PARTS LIST 4 9 10 5 11 1 6 3 2 15 7 12 13 14 8 13
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www.raypak.com Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 FAX (800) 872-9725 Raypak Canada LTD, 2805 Slough Street, Mississauga, Ontario, Canada L4T 1G2 (905) 677-7999 FAX (905) 677-8036 Raypak Australia Pty. Ltd, 7 Geddes St., Mulgrave, Victoria, Australia 3170 (6139) 560 4944 FAX (6139) 560 4974 Litho in U.S.A.