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W415-0547 / C / 07.25.06
W415-0547 / C / 07.25.06
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2 WARNINGS & SAFETY PRECAUTIONS Installation and service must be Do not store gasoline or other performed by a qualified installer, flammable vapours and liquids in the service agency or the gas supplier. vicinity of this or any other appliance. 4. 1. Follow the installation directions. 2. 5. 6. 3. WHAT TO DO IF YOU SMELL GAS Do not use any phone in your building. Immediately call your gas supplier Do not try to light any appliance. from a neighbour's phone. Follow the gas supplier's instructi
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3 TABLE of CONTENTS 19. Finishing 2. Warnings and Safety Precautions Glass door install and removal What to do if you smell gas Cast Front Installation and removal 4. Warranty 20. Logo Placement 5. General Instructions Log Placement General Information 21. Optional Switch / Wiring Diagram Care of Glass and Plated Parts 22. Lighting / Operation Instructions 6. Location and Clearances 23. Adjustments Stove Dimensions Maintenance Clearances to Combustibles Pilot Injector Replacement M
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4 NAPOLEON products are manufactured under the strict Standard of the world recognized ISO 9001 : 2000 Quality Assurance Certifi cate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fi red at a quality test station. The complete fi replace is test-fi red and thoroughly inspected by a qualifi ed technician before packag- ing to ensure that you, the customer, rec
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5 GENERAL INSTRUCTIONS GENERAL INFORMATION THIS GAS STOVE SHOULD BE INSTALLED AND SERVICED The blower power cord must be connected into a properly BY A QUALIFIED INSTALLER to conform with local codes. grounded receptacle. The grounding prong must not be Installation practices vary from region to region and it is im- removed from the cord plug. portant to know the specifi cs that apply to your area, FOR YOUR SATISFACTION, THIS STOVE HAS BEEN TEST- for example: in Massachusetts State: FIRED T
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6 LOCATION & CLEARANCES As long as clearance to combustibles is kept within the re- Provide adequate accessibility clearance for quired distances, the most desirable and benefi cial location servicing and operating the stove. for a Napoleon stove is in the centre of a building, thereby Never obstruct the front opening of the stove. allowing the most effi cient use of the heat created. The loca- tion of windows, doors and the traffi c fl ow in the room where the stove is to be located should be c
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7 BLOWER INSTALLATION Blower (SEE LOCATION AND CLEARANCES) 1. Cut and remove the tie securing the blower switch wires to the heat shield. 2. Connect the white wire coming from below the unit to the terminal on the blower. 4 3. Connect the black blower wire to the black wire coming 1 4 from below the unit. 4. Insert the clips on the blower housing into the cutouts in the 2 rear shield. Push down to lock the clips into position. 5. Secure the blower using the screw and lock washer sup- 3 plied
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8 AIR TERMINAL LOCATIONS INSTALLATIONS CANADIAN U.S.A. A 12 INCHES 12 INCHES Clearance above grade, veranda porch, deck or balcony. Clearance to windows or doors that open. B 12 INCHES 9 INCHES Clearance to permanently closed windows. C 12 INCHES* 12 INCHES* Vertical clearance to ventilated soffit located above the terminal within D 18 INCHES** 18 INCHES** a horizontal distance of 2 feet from the centerline of the terminal. 12 INCHES** 12 INCHES** Clearance to unventilated soffit. E Clearance to
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9 VENTING • For optimum fl ame appearance and stove performance, VENTING LENGTHS & keep the vent length and number of elbows to a AIR TERMINAL LOCATIONS minimum. Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp • The air terminal must remain unobstructed at all times. or American Metal Amerivent venting components. Examine the air terminal at least once a year to verify For Simpson Dura-Vent, Selkirk Direct Temp and American that it is unobstructed and undamaged. Met
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10 TYPICAL VENT INSTALLATIONS NOTE: When terminating vertically above 15', the restrictor plate must be in the fully closed po- sition. Refer to Restricting Vertical Vents. 16" FIGURES 3 a-c 40FT MAX 3FT MIN SPECIAL VENT INSTALLATIONS PERISCOPE TERMINATION Use the GD201 periscope kit to locate the air termination above grade. The periscope must be installed so that when 12"MINIMUM fi nal grading is completed, the bottom air slot is located a minimum of 12 inches above grade. The maximum allo
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11 DEFINITIONS ELBOW VENT LENGTH VALUES for the following symbols used in the venting calculations feet inches and examples are: 1° 0.03 0.5 > - greater than 15° 0.45 6.0 > - equal to or greater than 30° 0.9 11.0 < - less than 45°* 1.35 16.0 < - equal to or less than 90°* 2.7 32.0 H - total of both horizontal vent lengths (H ) and offsets T R (H ) in feet O * the fi rst 45º and 90° offset has a zero value and is H - combined horizontal vent lengths in feet R shown in the
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12 HORIZONTAL TERMINATION when (H ) > (V ) T T Example 2: Simple venting confi guration (only one 45º and 90° elbow) 90° 90° FIGURE 8 H 1 H H 4 3 See graph to determine V 2 45° the required vertical rise V T FIGURE 7 H for the required horizontal 2 run H . T 90° V 1 150 140 V = 4 ft 1 REQUIRED 130 V = 1.5 ft 2 VERTICAL 120 V = V + V = 4 ft + 1.5 ft = 5.5 ft T 1 2 RISE IN H = 2 ft 110 1 INCHES (V ) T H = 1 ft 2 100 H = 1 ft 3 90 H = 1.5 ft 4 80 H = H + H + H + H = 2 + 1 + 1 + 1. 5 = 5
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13 VERTICAL TERMINATION when (H ) < (V ) Example 3: T T FIGURE 9 V 2 FIGURE10 90° H 2 90° V 45° 1 45° H 1 90° See graph to determine the required vertical rise V for the T required horizontal run H . T 150 V = 5 ft 140 1 130 V = 10 ft 2 120 V = V + V = 5 + 10 = 15 ft T 1 2 110 H = 3 ft 1 100 H = 2.5 ft 90 2 H = H + H = 3 + 2.5 = 5.5 ft 80 R 1 2 REQUIRED VERTICAL RISE 70 H = .03(one 45º elbow + three 90º elbows - 135º) O IN FEET (V ) T 60 = .03(45+90+90+90-135)=5.4 50 H = H + H = 5.5 + 5
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14 VERTICAL TERMINATION when (H ) > (V ) Formula 2: H + V < 40 feet T T T T Simple venting confi gurations 15.9 < 40 See graph to determine the required vertical rise V for the Since only formula 2 is met, this vent confi guration T is unacceptable and a new fi replace location or vent FIGURE 11 confi guration will need to be established to satisfy both formulas. Example 5: V 2 90° 45° required horizontal run H . H T 2 H 90° For vent confi gurations requiring more than one 45º and one 3 V 1 45°
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15 VERTICAL THROUGH EXISTING CHIMNEY INSTALLATION This appliance is designed to be attached to a 3" co-lin- ear aluminum fl ex vent system running the full length of a masonry chimney. The fl exliner accommdates any contours of a masonry chimney, however, it is necessary to keep the fl exible liner as straight as possible. The inlet air collar of the termina- tion cap must be connected to the air intake pipe. Use Simpson Duravent Chimney Liner Termination Kit - 923GK (Baseplate and Co-Linear to
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16 WALL AND CEILING PROTECTION VERTICAL INSTALLATION FIGURE 16 This application occurs when venting through a roof. FIGURE 17 Installation kits for vari- 1 10 0"" 9 9"" ous roof pitches are available from your Na- FFIIR RE ES STTO OP P poleon dealer. See Ac- U UN ND DE ER RS SIID DE E O OFF JJO OIIS STT cessories to order the specifi c kit required. 1. Determine the air terminal location and move the stove into position. Cut and frame 9" x 10" openings in the ceiling and the roof to provid
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17 HORIZONTAL VENTING INSTALLATION VERTICAL VENTING INSTALLATION FOLLOW THE VENTING INSTRUCTIONS EXACTLY. 1. Fasten the roof support to the roof using the screws ALL HORIZONTAL VENT RUNS MAY HAVE A 0" RISE provided. The roof support PER FOOT. is optional. In this case the FOR OPTIMUM PERFORMANCE IT IS RECOMMENDED venting is to be adequately THAT ALL HORIZONTAL RUNS HAVE A MINIMUM supported using either an ¼ INCH RISE PER FOOT. alternate method suitable to ROOF SUPPORT ALL INNER EXHAUST
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18 STOVE VENT CONNECTION 1. Attach the adjustable pipe to the last section of rigid pip- ing. Secure with screws and seal. 2. Install the 4" aluminium fl exible liner #8x1/2" SELF DRILLING to the stove. Secure with 3 screws SCREWS 2" OVERLAP and fl at washers. Seal the joint HI-TEMP SEALANT and screw holes using high temperature sealant. 3. Run a bead of high tem- RESTRICTOR perature sealant Mill Pac SHOWN IN A FULLY around the inside of the air CLOSED POSITION intake collar. Pull the adj
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19 FINISHING GLASS DOOR INSTALLATION CAST FRONT INSTALLATION AND REMOVAL AND REMOVAL 1. Lift the top cast piece off of the unit. 1. Lift the top cast piece off of the unit. 2. Detach the front cast piece from the side pieces by re- 2. Unlatch the door latches from the door. moving the screws from the brackets located in the upper 3. Slide the door straight up to remove. inside corners. 3. Slide the front straight up to remove. 3 2 3 SCREWS BRACKET 2 DOOR LATCHES FRONT FIGURE 30 FIGURE 31 Follow
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20 LOGO PLACEMENT 1.27cm Remove the backing from the the logo and position onto the LOGO control door as shown. 1.27cm LOG PLACEMENT It is not necessary to remove the cast front, however, this will make for a more simple log installation. In order to assemble the log set, the glass door must be removed, see Cast Front / Glass Door Removal in the FINISHING section of this manual. FIGURE 33a-d 2. Place the hole in the underside of log #2 onto the locating screw, on the left side of the burner
