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Instructions – Parts List
45:1 RATIO PREMIER CARBON STEEL
Cart-Mounted Airless Package
WITH DURA-FLO 1800 DISPLACEMENT PUMP
308215L
315 bar, 31.5 MPa (4500 psi) Maximum Working Pressure
7 bar, 0.7 MPa (100 psi) Maximum Air Inlet Pressure
Part No. 222973, Series B
With High Pressure Fluid Filter
Part No. 238144, Series B
With High Pressure
Fluid Filter, hose and gun
05915
Important Safety Instructions
Model 238144 Shown
Read all warnings and instructions in this manual.
Save these instructions
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Table of Contents Symbols Warning Symbol Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 WARNING Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 This symbol alerts you to the possibility of serious Technical Data . . . . . . . . . . . . . . . .
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WARNING SKIN INJECTION HAZARD Spray from the gun, leaks or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury. Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate surgi- cal treatment. Do not point the gun at anyone or at any part of the body. Do not put your hand or fingers over the spray tip. Do no
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WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. Ground the equipment and the object being sprayed. Refer to Grounding on page 5. If there is any static sparking or you feel an electric shock while using this equipment, stop spray- ing immediately. Do not use the equipment until you identify and correct the problem. Provide fresh air ventilation to avoid the bu
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Setup General Information Grounding NOTE: Reference numbers and letters in parentheses WARNING in the text refer to the callouts in the figures and the parts drawing. FIRE AND EXPLOSION HAZARD Before operating the pump, ground the system as explained below. Also read NOTE: Always use Genuine Graco Parts and Acces- the section FIRE OR EXPLOSION HAZ- sories, available from your Graco distributor. Refer to ARD on page 4. the Product Data Sheet for your pump, Form No. 305756. If you supply your own
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Setup The suction hose (12) and tube (13) allow the Supplied Components pump to draw fluid from a fluid container. Refer to Fig. 2. Two fluid shutoff valves (67) are supplied at the fluid filter outlets. Attach the fluid hose (103) to one WARNING of the valves. Keep the other valve capped and closed at all times unless you are using a second A red-handled bleed-type master air valve (50) and hose and gun. a fluid drain valve (D) are supplied. These accesso- ries help reduce the risk of serio
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Setup KEY SUPPLIED WITH ALL MODELS SUPPLIED WITH MODEL 238144 ONLY COMPONENTS YOU MUST SUPPLY 1 Pump 102Airless Spray Gun A Electrically Conductive Air Supply Hose 2 Cart 103Electrically Conductive Fluid Supply Hose B Bleed-Type Master Air Valve 8 Pump Intake Bushing 104Electrically Conductive Fluid Whip Hose (for accessories) 12 Suction Hose 105Coupling C Air Line Moisture Trap and Drain Valve 13 Suction Tube 106Gun Swivel E Grounded Fluid Container 14 Elbow 18 Fluid Filter (includes drain valv
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Operation Pressure Relief Procedure Packing Nut/Wet-Cup WARNING Before starting, fill the packing nut (F) 1/3 full with Graco Throat Seal Liquid (TSL) or compatible solvent. SKIN INJECTION HAZARD See Fig. 3. The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. Fluid under high pressure can be injected through the WARNING skin and cause serious injury. To reduce the risk of an injury from injection, splashing fluid, or moving To reduce the ri
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Operation Set the Air and Fluid Pressure CAUTION To avoid tip-over, the cart must be on a flat and level WARNING surface. Failure to follow this caution could result in injury or equipment damage. To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8. Prime the Pump 1. See Fig. 3. Remove the tip guard and spray tip 1. Relieve the pressure. Install the tip guard and from the gun (102). See the gun instruction ma
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Operation Shutdown and Care of the Pump CAUTION Never leave water or water-base fluid in the pump WARNING overnight. If you are pumping water-base fluid, flush To reduce the risk of serious injury whenever you with water first, then with a rust inhibitor such as are instructed to relieve pressure, always follow the mineral spirits. Relieve the pressure, but leave the Pressure Relief Procedure on page 8. rust inhibitor in the pump to protect the parts from corrosion. For overnight shutdown, stop
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Operation KEY 12 Suction Hose B 13 Suction Tube 18 Fluid Filter 33 Pump Air Regulator 50 Red-Handled Bleed-Type Master Air Valve (required, for pump) 67 Fluid Shutoff Valve 68 Air Line Male Coupler 69 Air Line Female Coupler 102Airless Spray Gun 103Electrically Conductive Fluid Supply Hose 50 B Bleed-Type Master Air Valve (for accessories) D Fluid Drain Valve (required) 50 F Packing Nut/Wet-Cup 33 Torque to 135–169 N.m 1 (100–125 ft-lb) 69 68 102 1 12 F 67 13 18 D 103 05916 Model 238144 Shown
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Parts Part No. 222973, Series B (includes items 1–74) Part No. 238144, Series B (includes items 1–106) Ref. Ref. No. Part No. Description Qty. No. Part No. Description Qty. 1 237555 PUMP, Premier, 45:1 ratio; 43 100133 WASHER, lock; 3/8 in. size 1 See manual 308147 for parts 1 44* 100840 ELBOW, street; 1/4 npt (m x f) 1 2 236943 CART, portable 45* 100960 GAUGE, air pressure; Includes replacement items 2a–2d 1 0–200 psi (0–14 bar) range 1 2a 112860 . WHEEL 2 46* 189978 MANIFOLD, air; 2b 107146 .
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Parts Part No. 222973, Series B (includes items 1–74) Part No. 238144, Series B (includes items 1–106) 47 * These parts are included in Suction Kit 222916, which 48 50 may be purchased separately. 45 44 49 33 53 51 69 68 48 (Ref) 72 46 70 52 2d 2 57 102 1 106 43 42 104 39 16 35 18 34 19 36 105 67 71 67 3 27 *30 *8 73 2a 2c 2b 103 05914C *12 13* 05914B 14* 308215 13
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Technical Data Category Data Maximum fluid working pressure 315 bar (4500 psi) Maximum air input pressure 7 bar (100 psi) Ratio 45:1 Pump performance data See pump manual 308147 Air consumption data See pump manual 308147 Air inlet size 1 in. npsm(f) Fluid outlet size (at fluid filter) 3/8 npt(m) Fluid inlet size 2 in. npt(f) Maximum operating temperature 82C (180F) * Sound level at 77 psi, 25 cycles/min 88 dBa * Sound power level at 77 psi, 25 cycles/min 103 dBa Wetted parts Pump: See pump m
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Dimensions AB C 05917 Pump Model A B C Width Across Weight Wheels 222973 1270 mm (50 in.) 864 mm (34 in.) 864 mm (34 in.) 737 mm (29 in.) 166 kg (365 lb) 238144 1270 mm (50 in.) 864 mm (34 in.) 864 mm (34 in.) 737 mm (29 in.) 171 kg (376 lb) 308215 15
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Graco Standard Warranty WARRANTY Graco warrants all equipment listed in this manual which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defec- tive. This warranty applies only when the equipment is installed, operated and m
