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OPERATING INSTRUCTIONS FOR
Model 3110
Portable Trace Oxygen Analyzer
P/N M77970
10/16/2005
ECO:
DANGER
Toxic gases and or flammable liquids may be present in this monitoring system.
Personal protective equipment may be required when servicing this instrument.
Hazardous voltages exist on certain components internally which may persist
for a time even after the power is turned off and disconnected.
Only authorized personnel should conduct maintenance and/or
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Model 3110 All Rights Reserved. No part of this manual may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any other language or computer language in whole or in part, in any form or by any means, whether it be electronic, mechanical, magnetic, optical, manual, or otherwise, without the prior written consent of Teledyne Instruments / Analytical Instruments, 16830 Chestnut Street, City of Industry, CA 91748. Warranty This equipment is sold subj
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Portable Trace Oxygen Analyzer Specific Model Information Instrument Serial Number: _______________________ Teledyne Analytical Instruments iii
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Model 3110 Safety Messages Your safety and the safety of others is very important. We have provided many important safety messages in this manual. Please read these messages carefully. A safety message alerts you to potential hazards that could hurt you or others. Each safety message is associated with a safety alert symbol. These symbols are found in the manual and inside the instrument. The definition of these symbols is described below: GENERAL WARNING/CAUTION: Refer to the instr
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Portable Trace Oxygen Analyzer IF YOU USE THE ANALYZER IN A MANNER OTHER THAN THAT FOR WHICH IT WAS INTENDED, UNPREDICTABLE BEHAVIOR COULD RESULT POSSIBLY ACCOMPANIED WITH HAZARDOUS CONSEQUENCES. This manual provides information designed to guide you through the installation, calibration operation and maintenance of your new analyzer. Please read this manual and keep it available. Occasionally, some instruments are customized for a particular application or features and/or options
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Model 3110 Table of Contents List of Figures............................................................................viii Introduction ................................................................................ 10 1.1 Introduction 10 1.2 Features 11 1.3 Method of Analysis 13 1.4 Micro-Fuel Cell 13 1.4.1 Cell Warranty 13 1.5 Accuracy and Response 14 1.6 Signal Output 14 1.7 Compact Packaging 14 Installation .................................................................
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Portable Trace Oxygen Analyzer 3.2.3 DATE Screen 27 3.2.4 TIME Screen 28 3.2.5 STANDARD ALARM Screen 29 3.2.6 ALARM Enable 29 3.2.7 FS ALARM Screen 30 3.2.8 HI-LOW ALARM Screen 30 3.2.9 LTCH ALARM Screen 31 3.2.10 RANGE 1 Screen 32 3.2.11 RANGE 2 Screen 32 3.2.12 Range Screen 33 3.2.13 SPAN VALUE Screen 34 3.2.14 SPAN Screen 34 3.2.15 Filter Screen 35 3.2.16 LOG INTV Screen 36 3.2.17 LOG RESET & START Screen 36 3.2.18 LOG TRANSMIT Screen 37 3.2.19 POWER DOWN Screen 38 Main
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Model 3110 List of Figures Figure 2-1: Model 3110 Rear Panel.............................................. 18 Figure 3-1: Front Panel Keys........................................................ 25 Figure 3-2: Available Menus and Their Sequence ........................ 26 Figure 4-1: Battery Charger Port on the Model 3110 .................... 42 viii Teledyne Analytical Instruments
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Portable Trace Oxygen Analyzer DANGER COMBUSTIBLE GAS USAGE WARNING This is an intrinsically safe instrument which can be used in hazardous areas. It is the customer's responsibility to ensure safety especially when combustible gases are being analyzed since the potential of gas leaks always exist. The customer should ensure that the principles of operating this equipment are well understood by the user. Misuse of this product in any manner, tampering with its component
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Introduction Model 3110 Introduction 1.1 Introduction The Teledyne Analytical Instruments (TAI) Model 3110 Portable Trace Oxygen Analyzer is a portable, intrinsically safe oxygen analyzer capable of analyzing oxygen levels from 2 parts per million (ppm) oxygen. The instrument operates from internal rechargeable batteries and is supplied with a universal AC charge adapter. Featuring quick disconnect fittings for sample connections and a rugged lightweight housing with handle, this
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Portable Trace Oxygen Analyzer Introduction WARNING Though the 3110 can be applied to monitor percent oxygen, doing so will lead to more frequent sensor replacement requirements. Figure 1-1: Model 3110 Portable Trace Oxygen Analyzer 1.2 Features This instrument is designed to be a versatile analytical instrument and to perform reliably and accurately in analyzing oxygen concentrations in gas mixtures from the ppm level through 25% oxygen. The following features are standard o
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Introduction Model 3110 downloaded using the instrument’s optional RS-232 interface. • Display: A 2-line 20 character alphanumeric LCD on the front panel displays data and operational information through various screens. The contrast is adjustable for various lighting conditions. • Four-Button User Interface: Operation is performed using the four front panel mounted buttons. These buttons are used to enter data, select items and move through operational screens that appear on th
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Portable Trace Oxygen Analyzer Introduction • Quick Disconnect Fittings: Dual self-sealing quick disconnect fittings are installed for making easy sample connections. 1.3 Method of Analysis The sample oxygen is measured by a unique electrochemical transducer which functions as a fuel cell; in this instance, the fuel is oxygen. Oxygen diffusing into the cell reacts chemically to produce an electrical current that is proportional to the oxygen concentration in the gas phase immediately
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Introduction Model 3110 If you have a warranty claim, return the cell in question to the factory for evaluation. If it is determined that failure is due to faulty workmanship or material, the cell will be replaced at no cost to you. WARNING: EVIDENCE OF DAMAGE DUE TO TAMPERING OR MISHANDLING WILL RENDER THE CELL WARRANTY NULL AND VOID. The Model 3110 is designed to meet Factory Mutual standards for intrinsically safe for Class I, Division I, Groups A, B, C and D hazardous location
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Portable Trace Oxygen Analyzer Introduction affect meter accuracy, the Model 3110 can be used in any position without interference. Teledyne Analytical Instruments 15
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Introduction Model 3110 Intentionally left blank. 16 Teledyne Analytical Instruments
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Portable Trace Oxygen Analyzer Installation Installation The Model 3110 Trace Oxygen Analyzer is designed to be portable and easy to setup and configure. To setup the analyzer: • Read the Manual • Charge the battery • Install the sample and vent gas lines • Install the trace sensor and purge the analyzer • Calibrate the analyzer • Set the sample gas flow rate 2.1 Charging the Batteries The unit is powered by 2 Intrinsically Safe rated sub-C Ni-Cd batteries and is shipped with batt
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Installation Model 3110 The unit can operate continuously for approximately 4 days on a set of fully charged batteries. If more frequent charging is required, the batteries are approaching the end of their useful life and should be replaced. See Battery Replacement in Section 4.3 of this manual. A low battery condition is indicated by a blinking red Low Battery LED on the front panel. This will also cause the display to flicker along with the blinking LED due to the power drain and low
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Portable Trace Oxygen Analyzer Installation and calibration gas. For atmospheric pressure sampling, connect a pump and flow control valve downstream from the analyzer and draw (rather than push) the sample through the instrument. IMPORTANT: IF A PRESSURE REGULATOR IS USED, IT MUST HAVE A METALLIC DIAPHRAGM. REGULATORS WITH ORGANIC OR PLASTIC DIAPHRAGMS ARE PERMEABLE TO OXYGEN AND, IF USED IN THE SAMPLING SYSTEM, WILL LEAD TO HIGH OXYGEN READINGS. The instrument is shipped with a g
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Installation Model 3110 For trace analysis applications, a flowmeter should be installed in the vent line but it should not incorporate any control valves or restrictive devices. 2.3 Sensor Installation The Model 3110's trace sensor requires that the instrument lines be immediately purged with zero gas after installing the cell. 2.3.1 Installing a Trace Sensor Prior to installing the trace sensor, make sure the analyzer is ready to purge with zero gas. Connect the vent line to the an
