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Operation Manual
MODEL 300E FAMILY
CARBON MONOXIDE ANALYZERS
(Includes M300E, M300EM)
© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION
9480 CARROLL PARK DRIVE
SAN DIEGO, CA 92121-5201
USA
Toll-free Phone: 800-324-5190
Phone: 858-657-9800
Fax: 858-657-9816
Email: api-sales@teledyne.com
Website: http://www.teledyne-api.com/
Copyright 2008-2011 04288D DCN 5752
Teledyne Advanced Pollution Instrumentation 24 June 2011
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Teledyne API –Operation Manual - Model 300E Family CO Analyzers Safety Messages SAFETY MESSAGES Warning and cautionary messages are provided for the purpose of avoiding risk of personal injury or instrument damage. These important safety messages and associated safety alert symbols are found throughout this manual; the safety symbols are also located inside the instrument(s). It is imperative that you pay close attention to these messages, the descriptions of which are as follows: WARNING:
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Safety Messages Teledyne API – Technical Manual - Model 300E Family CO Analyzers This page intentionally left blank. ii 04288D DCN5752
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Teledyne API –Operation Manual - Model 300E Family CO Analyzers Warranty WARRANTY WARRANTY POLICY (02024D) Prior to shipment, T-API equipment is thoroughly inspected and tested. Should equipment failure occur, T-API assures its customers that prompt service and support will be available. COVERAGE After the warranty period and throughout the equipment lifetime, T-API stands ready to provide on-site or in-plant service at reasonable rates similar to those of other manufacturers in the in
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Teledyne API –Operation Manual - Model 300E Family CO Analyzers About This Manual ABOUT THIS MANUAL This manual is comprised of multiple documents, in PDF format, as listed below. Part No. Rev Name/Description 04288 D M300E/EM Manual 04906 H Menu Tree and Software Documentation, L.8 (as Appendix A of this manual) 05362 J Spare Parts List, M300E (in Appendix B of this manual) 05424 H Spare Parts List, M300EM (in Appendix B of this manual) 04302 Q Recommended Spares Stocking Levels, M300E
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Revision History Teledyne API – Technical Manual - Model 300E Family CO Analyzers REVISION HISTORY 2010 June 08 Document PN RevDCN Change Summary M300E/M300EM Manual 04288 D 5752 Combined “Title” and “Text” portions of manual into one document for single part number. Created front matter content to include Safety Messages, Warranty, About This Manual (incl. manual BOM), and Revision History sections. Added cautionary messages to avoid invalidating warranty. Corrected bp filt
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Teledyne API –Operation Manual - Model 300E Family CO Analyzers Revision History 2011, June 08, M300E/M300EM Manual, PN04288 Rev D (initial capture) 05703 A PCA, 05702, Motherboard, E-Series Gen 4 (in Appendix D of this manual) 04089 A PCA, 04088, Opto Pickup Interface (in Appendix D of this manual) 04136 B PCA, 04135 Rev A, M300E Relay (in Appendix D of this manual) 04216 E Interconnect Drawing - M300E SNs >=100 (in Appendix D of this manual) 04217 F Interconnect List - M300E SNs >=100 (i
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Revision History Teledyne API – Technical Manual - Model 300E Family CO Analyzers This page intentionally left blank. viii 04288D DCN5752
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Teledyne API –Operation Manual - Model 300E Family CO Analyzers Table of Contents TABLE OF CONTENTS PART I – GENERAL INFORMATION .................................................................................... 21 1. INTRODUCTION ................................................................................................................ 23 1.1. M300E FAMILY Overview........................................................................................................................
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Table of Contents Teledyne API – Technical Manual - Model 300E Family CO Analyzers 5.3. Carrying Strap/Handle (OPT 29)...................................................................................................................62 5.4. Current Loop Analog Outputs (Option 41) ....................................................................................................62 5.4.1. Converting Current Loop Analog Outputs to Standard Voltage Outputs........................................
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Teledyne API –Operation Manual - Model 300E Family CO Analyzers Table of Contents 6.6. SETUP RNGE: Analog Output Reporting Range Configuration ..............................................................97 6.6.1. Physical Range versus Analog Output Reporting Ranges....................................................................97 6.6.2. Analog Output Ranges for CO Concentration .......................................................................................98 6.6.3. Reporting
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Table of Contents Teledyne API – Technical Manual - Model 300E Family CO Analyzers 8.1.7. Terminal Operating Modes ................................................................................................................. 156 8.1.7.1. Help Commands in Terminal Mode............................................................................................. 156 8.1.7.2. Command Syntax........................................................................................................
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Teledyne API –Operation Manual - Model 300E Family CO Analyzers Table of Contents 9.7. Calibration of Optional Sensors ................................................................................................................. 209 9.7.1. O Sensor Calibration Procedure........................................................................................................ 209 2 9.7.1.1. O Calibration Setup....................................................................................
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Table of Contents Teledyne API – Technical Manual - Model 300E Family CO Analyzers 11.5.4.1. Overview.................................................................................................................................... 242 11.5.4.2. Signal Synchronization and Demodulation ............................................................................... 243 11.5.4.3. Sync/Demod Status LED’s ...........................................................................................
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Teledyne API –Operation Manual - Model 300E Family CO Analyzers Table of Contents 13.2.2. Typical Sample Gas Flow Problems................................................................................................. 282 13.2.2.1. Flow is Zero ............................................................................................................................... 282 13.2.2.2. Low Flow ...................................................................................................
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Teledyne API – Technical Manual - Model 300E Family CO Analyzers 14.4.2.1. Working at the Instrument Rack ................................................................................................ 309 14.4.2.2. Working at an Anti-ESD Work Bench........................................................................................ 309 14.4.2.3. Transferring Components from Rack to Bench and Back......................................................... 310 14.4.2.4. Opening Shipments f
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Teledyne API – Technical Manual - Model 300E Family CO Analyzers TABLE OF CONTENTS Figure 5-12: M300E/EM Ethernet Card............................................................................................................74 Figure 5-13: M300E/EM Rear Panel with Ethernet Installed............................................................................74 Figure 5-14: Oxygen Sensor - Principle of Operation ..............................................................................
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TABLE OF CONTENTS Teledyne API – Technical Manual - Model 300E Family CO Analyzers Figure 13-4: Sync/Demod Board Status LED Locations............................................................................... 275 Figure 13-5: Relay Board Status LEDs ......................................................................................................... 276 Figure 13-6: M300E/EM – Basic Internal Gas Flow......................................................................................