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ARCTIC SILVER QUIET DRIVE
CROSS-TRAINER 90X-0XXX-04
Customer Support Services
PARTS MANUAL revised 30 Jul 2008
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ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04 CONTENTS S/N XWB100000 AND UP Miscellaneous .......................................................................................................... 3 Console Support and Deadshaft Covers............................................................................ 4 Handlebars and Bullhorns.......
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ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04 Miscellaneous S/N XWB100000 AND UP Description Part No. OPERATION MANUAL M051-00K62-A181 SERVICE MANUAL M051-00K62-A149 TOUCH UP PAINT: SPRAY CAN 0017-00008-0204 .5 OZ BOTTLE W/APPLICATOR 0017-00008-0205 .33 OZ PEN 0017-00008-0206 HARDWARE BAG AK62-00152-0001 PLUG IN OPTION 120/60 GK62-00002-0018 PLUG IN OPTION 240/50 UK GK62-00002-0019 PLUG IN OPTION 240v AUS GK62-00002-0020 PLUG IN OPTION 230/50 CONT. GK62-00002-0021 POWER
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ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04 Console Support and Deadshaft Covers S/N XWB100000 AND UP Console Support AK62-00123-0000 Console Support Cap Right Bullhorn Cover 0K62-01030-0000 0K62-01007-0001 Console Support Left Bullhorn Cover Shroud 0K62-01008-0001 0K62-01023-0000 Right Inside Deadshaft Cover 0K62-01010-0000 Left Inside Deadshaft Cover 0K62-01011-0000 2-Front Inside Deadshaft Cover Outside Front 0K62-01009-0000 Deadshaft Cover (2) 0K62-01013-0000 Outside Rear Deadshaft C
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ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04 Handlebars and Bullhorns S/N XWB100000 AND UP Right Bullhorn Assembly AK62-00360-0000 Left Bullhorn Assembly AK62-00361-0000 Bullhorn Inserts 0017-00009-1191 Electrode Kit GK20-00002-0005 Lifepulse Cable Right Handlebar (1 per bullhorn) AK62-00090-0000 AK47-00029-0000 Medallion Bug AK58-00245-0000 Bug Adaptor 0K62-01034-0001 Left Handlebar AK62-00091-0000 5
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ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04 Console and Related components S/N XWB100000 AND UP Console Case Screws 0017-00101-1242 PCB Mounting Screws 0017-00101-1650 Programmed PCB A084-92219-A031 Battery Door 0K62-01026-0000 Console Case with decal AK62-00142-0000 Overlay/Bezel/Switch (see chart below) Part No. Language Console Overlay/Bezel/Switch ENG/ENG AK62-00354-0001 AK62-00388-0001 ENG/MET AK62-00354-0002 AK62-00388-0001 GER/MET AK62-00354-000
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ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04 Upper Frame Hardware S/N XWB100000 AND UP items not shown Accessory Tray 0K62-01022-0000 Accessory Tray Mounting Screws (2) 0017-00101-1846 Handlebar Console Mounting Mounting Screws Screws (4) 0017-00101-1791 0017-00101-1796 (3 per side) Bullhorn Screw Kit (kit includes 4 screws) GK62-00002-0042 Console Support Mounting Screws (6) 0017-00101-1791 Console Support Shroud Mounting Screws 0017-00101-1796 Bullhorn Cover Screws 0017-00101-1854 Inside
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ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04 Rocker Arms and Pedal Levers S/N XWB100000 AND UP contents: Rocker Arms (2) Hardened Spacers (2) Oilite Washers (2) Rocker Arms Retaining Rings (2) AK62-00002-0070 Loctite 620 Shaft Collar w/Screws Alcohol pad 0K61-01259-0000 Right Pedal Lever Assembly AK62-00236-0000 LF Bug Medallion Assembly AK58-00245-0000 Left Pedal Lever Assembly AK62-00235-0000 8
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ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04 Crank Cover and Lower Caps S/N XWB100000 AND UP Crank Cover 0K61-03100-0002 2 - Mounting screws 0017-00101-1837 Stabilizer Caps 4 - 0K62-01003-0000 Front frame Cap 0K62-01004-0000 Mounting Screws (Located on front sides of Ladder Frame Cover) 2- 0017-00101-1795 9
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ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04 Lower Frame Shrouds and Hardware S/N XWB100000 AND UP Rear Shroud Assy. AK62-00223-0000 Rocker Cover Kit Mounting screws (includes clip & screw) (2 per side) GK62-00002-0066 0017-00101-1796 Mounting screw 0017-00101-1796 Right Inside Rocker Cover Right Link Cover w/decal 0K62-01037-0000 AK62-00117-0000 Right Inside Lever Joint Cover Left Link Cover w/decal 0K62-01039-0000 AK62-00118-0000 Outside Pedal Joint Cover Mounting screws 0K62-01035-0000 (
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ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04 Pedal Lever Assembly Components S/N XWB100000 AND UP Control Link Kit GK62-00002-0071 (contains 2 control links, part nos. AK62-00384-0000) Right Inside Pedal Cover Control Links (2) 0K62-01015-0000 AK62-00384-0000 Left Inside Pedal Cover Washer 0K62-01016-0000 E-Ring 0017-00104-0479 Mounting screws (5) 0017-00100-0107 Nut 0017-00101-1796 Thrust Washer 0017-00103-00333 0K47-01105-0000 Brass Washer 0K47-01104-0000 Pedal/Rocker Shaft & Bearings Cr
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ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04 PCB, Battery, Reed Switch, and Bracket S/N XWB100000 AND UP PCB, Reed Switch Battery Bracket 0K62-01233-0000 Power Control Board B084-92218-D002 PCB Mounting screws Grommet (4) 0017-00101-1838 0017-00042-0821 Reed Switch Battery 118E-00001-0140 Mounting screws 0017-00101-1797 Reed Switch 6V Battery Mounting screws (2) 0017-00003-0685 0017-00101-1794 12
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ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04 Bearing Insert Assembly S/N XWB100000 AND UP Bearing Insert Assembly AK62-00299-0000 This assembly is used 4 times on the drive module assembly. Bearing Flanges (2) 0K62-01220-0000 1” Bearing 0K62-01221-0000 Service Kits Part No. Contents Quantity Crankshaft 1 GK62-00002-0044 Bearings 2 Sets of Bearing Flanges 2 Nuts and Washers 4 Intermediate Shaft 1 Bearings 2 GK62-00002-0045 Sets of Bearing Flanges 2 Nuts and Washers 4 13
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ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04 Crank Arm Pulley Assembly S/N XWB100000 AND UP Crank arm weld Assembly AK62-00205-0000 Poly-V Crank Pulley Retaining Ring 0K61-02409-0000 0017-00100-0107 Crank arm Crankshaft Plate mounting bolt 0K61-02302-0001 0017-00101-1860 nut - 0017-00103-0334 Magnet Mounting screw 0017-00101-1835 washer Crankshaft Plate 0017-00104-0144 Magnet-Standoff Mounting screws (4) Assembly 0017-00101-1834 AK62-00186-0000 14
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ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04 Drive Module S/N XWB100000 AND UP Alternator-Flywheel Assembly Crank Arm-Pulley AK61-00250-0001 Assembly Mando Alternator Brushes See Page 14 for 0017-00009-0895 breakdown Crankshaft 0K62-01222-0001 Right Crank Arm Weld Assembly AK62-00204-0000 J10 Flexonic Belt 0K62-01135-0000 J8 Flexonic Belt 0K62-01134-0000 Intermediate Shaft 0K62-01223-0000 Poly-V Metric Pulley Resistor Assembly 0K35-01186-0007 Includes Power Pulley Set Screws Control Cable 0
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ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04 Drive Module Hardware S/N XWB100000 AND UP Alternator-Flywheel Assembly Mounting bolt 0017-00101-0986 Crankshaft 0K62-01222-0001 Crank Arm Mounting bolt 0017-00101-1860 nut Square Machine Key (2) 0017-00103-0334 0K53-01122-0000 Retaining ring 0017-00100-0107 Poly-V pulley mounting screw Machine Key and washer Alernator-flywheel 0K53-01183-0000 0017-00101-1836 mounting bolt 0017-00104-0465 and nut Set Screws bolt-0017-00101-1867 0017-00101-1833 nut-
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ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04 Cables S/N XWB100000 AND UP Power Control Cable AK62-00092-0000 ORANGE Power Control Board P2 POWER RES. B084-92218-D002 12POS.MNL 2 x .75 OHM RED/BLK RPM_ALT 240W RED/BLK RED/BLK VoltR AC TAP Valt GREEN VoltR GREEN GREEN VoltR Volt GND Volt FIELD FIELD BLK GND 3 POS. MINI FIT EXC RTN BLK GND GND BLK N.C. GND N.C. Vbat GND RPM_REED COM P3 BLK/WHT FIELD MAGNET YELLOW REED SWITCH User Arm HR Cables P1 BLK/PURPLE 13POS.KK-156 Main Cable AK47-000