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GARAGE DOORS & OPENERS
T a b l e O f C o n t e n t s
Double Flush,
Parts Breakdown 2
Pre-Installation 3
Model 44
Important Safety Instructions 3
Tools Required 3
t o r s i o n
Package Contents 3
Door Section Identification 4
6” Fontr Mount Low HM ooeadr
Graduated End Hinge And Strut Identification 4
Removing an Existing Door 6
Preparing the Opening 6
Installation 8
Optional Installation 18
MH
Door Arm Hookup 18
instaLLation instructions and owner ’s ManuaL
Lift Handles 18
Pull Down Rope 18
Main
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Parts BreakDown G5. NOTE: The illustrations shown on this page are general G11. representations of the door parts. Each specific door G7. models may have unique variations. H2. G9. G12. F1. G2. H1. A1. G1. G3. D1. D1. G12. G4. G6. A2. G5. G9. E1. G5. G10. G8. G5. C1. G4. D1. D1. F6. A1. C2. A2. F4. H2. F3. F6. C2. F1. G13. F7. F2. C3. F4. B3. B2. A2. I1. B1. J1. A4. H1. F7. A1. K1. A3. F5. F5. J1. F2. G13. F3. I1. A. TRACk ROLLERS (AS REquIRED): F7. Left Hand and Right Hand Fully Adjustable (F.
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Pre-Installation Important Safety Instructions Tools Required DEFINITION OF kEy WORDS uSED IN THIS MANuAL: • Power drill • Phillips head • Hammer screwdriver • Drill bits: 1/8”, 3/16”, • Tape measure W WARNING ARNING 9/32”, 7/16”, 1/2” • Locking Pliers • Step Ladder • Ratchet wrench • (2) Vice clamps INDICATES A POTENTIALLy HAzARDOuS SITuATION WHICH; IF NOT A vOIDED, • Level COuLD RESuLT IN SEvERE OR FATAL INJuR y. • Socket driver: 7/16” • Wrenches: 3/8”, • Pencil 7/16”, 1/2”, 9/16”, CAuTI
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The BOTTOM SECTION can be identified by #1. The INTERMEDIATE I SECTION can be identified by #2. The INTERMEDIATE II SECTION can be identified by #3, for a 4 section high door only. The INTERMEDIATE III SECTION can be identified by #4, for a 5 section high door only. 5/16” x 1-1/4” Cotter pin Clevis pin (as required) (as required) Cable drums RH/LH Torsion springs RH/LH The INTERMEDIATE Iv SECTION can be identified by #5, for a 6 section high door only. The INTERMEDIATE v SECTION can be identifie
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Graduated End Hinge Schedule 3 Section High Strutting Schedule Top N/A (1) Short Top Of Section Top N/A Bottom Of section Intermediate IV 5# (1) Long Top Of Section Intermediate III 4# 2” Intermediate I Intermediate II 3# N/A Bottom Of section Intermediate I 2# N/A Top Of Section Bottom Bottom 1# (1) Short Bottom Of section 6 Section High Door Top N/A 4 Section High Strutting Schedule Intermediate IV 7# Type Of Strut Section Type Location On Section Intermediate III 6# 2” Strut 3” Strut 3” Inter
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7 Section High Strutting Schedule (1) Long (1) Long Top Of Section Preparing the Opening Intermediate IV N/A N/A Bottom Of section IMPORTANT: IF YOu JuST REMOVED YOuR ExISTING DOOR OR YOu ARE INSTALLING A NEW (1) Long (1) Long Top Of Section Intermediate III DOOR, COMPLETE ALL STEPS IN PREPARING THE OPENING. N/A N/A Bottom Of section To ensure secure mounting of track brackets, side and center brackets, or steel angles to new or (1) Long (1) Long Top Of Section retro-fit construction, it is re
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Backroom Min. side room clearance for 2” track is 3-1/2” (89 mm). Suitable mounting surface Headroom Min. side room clearance for 3” 2”x 6” lumber minimum track is 4-1/2” (114 mm). Header board 2”x 6” lumber preferred Nail Min. side room clearance for 2” track is Finished 3-1/2” (89 Door mm). Height Min. side room clearance for 3” track is Plumb 4-1/2” (114 jambs mm). Weather- strips Jamb 1/8” to 1/4” 7 Please Do Not Return This Product To The Store. Contact your local Wayne-Dalto
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Bottom Weather Seal Tools: Hammer, Tape Measure, Saw Horses 3 InstallatIon NOTE: If a bottom weather seal is supplied, complete this step. Before installing your door, be certain that you have read and followed all of the instruc- NOTE: Refer to Door Section Identification / Parts Breakdown. tions covered in the pre-installation section of this manual. Failure to do so may result in an improperly installed door. Place the bottom section face down on a couple of sawhorses or flat clean/ smoot
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Starting on the left hand side, attach the upper slot of the graduated end hinge to the bottom Track Roller Carriers section using (1) 1/4”-20 x 2-1/2” carriage bolt and (1) 1/4”–20 flange hex nut. Next, secure the lower slot of the graduated end hinge to the bottom section using (1) 1/4”-20 x 2-1/2” Tools: Power Drill, 9/32” Drill Bit, Socket Driver 7/16”, Wrench 7/16” 5 carriage bolt and (1) 1/4”–20 flange hex nut, as shown. Repeat same process for other side. FOR SINGLE GRADuATED END HI
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Half Center Hinges Strutting For Top Section Tools: Power drill, 7/16” Socket driver, Tape measure Tools: Power drill, 7/16” Socket driver 8 10 NOTE: If you don’t have half center hinges, then skip this step. Refer to Package Contents / NOTE: Refer to the Door Section Identification and Strut Identification, to determine if the top Parts Breakdown, to determine if you have half center hinges. section requires a short strut to be installed. using a tape measure, position the half center hin
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IF yOu HAvE 3” vERTICAL TRACkS: Tighten lag screws, securing the bottom jamb bracket/bottom slot to jamb, maintain 1/2” to 3/4” spacing, between the bottom section and vertical track. Hang counterbalance lift cable over flag angle/wall angle. Repeat same process for other side. Typical graduated end hinge with typical long stem tandem track roller Wallangle Riveted track track Intermediate I section flag angle assembly shown Lag screw Left double graduated locations end hinge with typi
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Starting on the left hand side, vertically align the top section of the door with the lower sec- Door width (2” Track) Door width (3” Track) tions. Maintaining the top fixture(s) position, tighten the 1/4”-20 flange hex nuts or 1/4”-20 + 3-3/8” to 3-1/2” + 4-7/8” to 5” Top of flag angle or x 1-3/8” bolts and or 1/4”-14 x 1” lag screws to secure the top fixture(s) to the top section. Top of wallangle assembly Repeat for other side Flag angle Left hand top fixture(s) Nail Top 2” Track Applicati
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above the door, at the center. Split the difference up and position the (2) center bearing SPRINGS, MuST BE POSITIONED, AS SHOWN. brackets apart from each other. Mark two vertical pencil lines, one for each center bearing With assistance, pick up the torsion spring assembly and slide one end of the torsion shaft bracket onto the mounting surface above the door. through one end bearing bracket. Lay the middle of the torsion shaft into the center bracket. Measure from the center of the bearing,
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Black cable drum Coupler Set screws Center bearing bracket(s) Torsion (right hand side) and Lock halves spring nut Coupler assembly Center Torsion Center coupler keyed Set bearing assembly shaft collar Center bearing inside Coupler Right hand wound, torsion spring (3) 3/8” - 16 x 1-3/4” Hex head screws halves red winding cone and (3) 3/8” - 16 Nylon hex lock nut Torsion Center (right hand side) keyed bearing shaft Key Red cable drum Set screws (left hand side) and Lock nut (2)
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Center bearing brackets (3) 3/8” - 16 Winding Springs nylon hex lock Coupler nuts assembly Tools: Step Ladder, Approved winding bars, 3/8” Wrench Torsion 24 keyed Set screws shaft Position a ladder slightly to the side of the spring so that the winding cone is easily acces- sible, and so your body is not directly in line with the winding bars. Torsion IMPORTANT: CHECK THE LABEL ATTACHED TO THE SPRING WARNING TAG FOR THE Lock nuts keyed REquIRED NuMBER OF COMPLETE TuRNS TO BALANCE YOuR
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W WARNING ARNING kEEP HORIzONTAL TRACkS PARALLEL AND WITHIN 3/4” TO 7/8” MAxI- MuM OF DOOR EDGE, OTHERWISE DOOR COuLD FALL, RESuLTING IN SEvERE OR FATAL INJuRy. IMPORTANT: DO NOT SuPPORT THE WEIGHT OF THE DOOR ON ANY PART OF THE REAR Horizontal tracks BACK HANGS THAT CANTILEVERS 4” OR MORE BEYOND A SOuND FRAMING MEMBER. NOTE: If rear back hangs are to be installed over drywall, use (2) 5/16” x 2” hex head lag screws and make sure lag screws engage into solid structural lumber. NOTE: 26” an
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3/4” To 7/8” 3/4” To 7/8” Door edges Horizontal tracks Rear center back hang Horizontal (1) 3/8” Truss head bolt track (may not be supplied) (1) 3/8” Nut (may not be supplied) Horizontal track Drill 3/8” diameter hole Center of the horizontal track Label Placement Tools: Step Ladder 26 IMPORTANT: uSING THE ILLuSTRATION, ATTACH THE APPROPRIATE LABELS TO THE AP- PROPRIATE LOCATION ON THE SECTION, AS SHOWN. NOTE: The Spring Warning tag(s) are factory attached (one per spring). NOTE: Becau
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optional Installation Door Arm Hookup W WARNING ARNING Tools: Needle nose pliers DO NOT INSTALL PuLL DOWN ROPE ON DOORS WITH OPERATORS. CHILDREN MAy BECOME ENTANGLED IN THE ROPE CAuSING SEvERE OR FATAL INJuR y. At the center of the top section, measure horizontally from the top of center hinge to the bottom of strut. using that dimension, measure and cut (2) pieces of perforated angles. Assemble the Measure and mark the jamb approximately 48” to 50” (1220 to 1270 mm) from floor on the (2)
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Maintenance Before you begin, read all warning labels affixed to the door and the installation instructions and owner’s manual. When correctly installed, your Wayne-Dalton door will operate smoothly. Always Cleaning Your Garage Door operate your door with controlled movements. Do not slam your door or throw your door into the open position, this may cause damage to the door or its components. If your door has an electric opener, refer to the owner’s manual to disconnect the opener before per
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3. Lubrication: The door should open and close smoothly. Ensure the door track rollers are rotating freely when opening and closing the door. If track rollers do not rotate freely, clean the door tracks, removing dirt and any foreign substances. Clean and lubricate (use a non-silicon based lubricant) graduated end hinges, steel track rollers, spring(s) and bearings. DO NOT lubri- cate plastic idler bearings, nylon track rollers, door track. DO NOT oil a cylinder lock, if actuation is difficu
