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®
PROCESSING FREEZER\CHILLER\REFRIGERATION SYSTEM
Model:
QC-3
QC-20
QC-40
QC-50
QC-100
QC-50 REMOTE
QC-100
QC-100 REMOTE
QC-40
• INSTALLATION
• OPERATION
QC-20
• MAINTENANCE
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
www.alto-shaam.com
MN-28606 • 07/08
P R I N T E D I N U. S. A.
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® ® D E L I V E RY U N PA C K I N G 1. Carefully remove the This Alto-Shaam appliance has been appliance from the thoroughly tested and inspected to insure only the carton or crate. highest quality unit is provided. Upon receipt, check for any possible shipping damage and report NOTE: Do not discard the it at once to the delivering carrier. See carton and other Transportation Damage and Claims section packaging material located in this manual. until you have This appliance, complete with unattac
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SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the 1. This appliance is intended to cook, hold or safe operation of electrically and/or gas energized process foods for the purpose of human equipment. In accordance with generally accepted consumption. No other use for this appliance is product safety labeling guidelines for potential authorized or recommended. hazards, the following signal words and symbols 2. This appliance is intended for use in commercial may
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I N S TA L L AT I O N S I T E I N S TA L L AT I O N INSTALLATION SITE SELECTION Prior to moving the Quickchiller to the installation Position the Quickchiller to allow sufficient air site, check the dimensions of doors, passageways, ventilation through the condensing unit(s). The and ceiling heights in the areas through which the rear of unit should be no closer than 6" (152mm) cabinet must be moved. Also check the turning to any wall or structure. radius if the cabinet must be moved around an A
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I N S TA L L AT I O N S I T E I N S TA L L AT I O N DOOR SEAL: INSTALLATION REQUIREMENTS Check the door gasket to make certain it is sealing The model QC-3 is a counter mounted unit and properly and that the gasket provides an even and must be sealed to the counter with a NSF listed positive seal around the entire door frame. silicone sealant. For all other models, install the appliance CAUTION on a smooth and level floor surface. Use the adjustable cabinet legs to level TO PREVENT PERSONAL INJU
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I N S TA L L AT I O N S I T E I N S TA L L AT I O N WATER DRAINAGE DRAINAGE: QC-3 QC-20 QC-40 EVAPORATOR PANS: NO INSTALLATION REQUIRED QC-50 QC-100 ONE (1) FLOOR DRAIN: 1/ 2" (12,7mm) DIAMETER A 1/2" I.D. (12,7mm) PVC pipe is furnished with each QC-50 and QC-100 model. Use PVC glue to attach the pipe into the drain opening at the rear of DRAIN OPENING the unit. Insert the PVC pipe into the drain opening AT REAR with a 1/4" (6mm) clockwise turn. Connect the PVC pipe to discharge through an indir
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I N S TA L L AT I O N E L E C T R I C A L DANGER ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED SERVICE TECHNICIAN IN ACCORDANCE WITH APPLICABLE ELECTRICAL CODES. This appliance must be branch circuit protected Before operating the chiller, check all cable with proper ampacities, in accordance with the connections in the electrical connection area wiring diagram. The Quickchiller must be for tightness since connections can loosen properly grounded in accordance with the during transport. Nat
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I N S TA L L AT I O N E L E C T R I C A L DANGER ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED SERVICE TECHNICIAN IN ACCORDANCE WITH APPLICABLE ELECTRICAL CODES. VOLTAGE PHASE CYCLE/HZ QC-3 QC-20 QC-40 QC-50 QC-100 SELF-CONTAINED 208-240VAC 1 ph 50/60 Hz RECOMMENDED CIRCUIT AMPERAGE: 20 amps 20 amps 30 amps 40 amps 60 amps 12/2 w.g. 12/2 w.g. 10/2 w.g. 8/2 w.g. 6/2 w.g. RECOMMENDED WIRE SIZE: N O C O R D A N D P L U G VOLTAGE PHASE CYCLE/HZ QC-3 QC-20 QC-40 QC-50 QC-100 SELF-CONTAINED 208-2
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O P E R AT I O N OPERATING INTRODUCTION The Alto-Shaam® Quickchiller is a processing refrigeration ™ system designed to rapidly and uniformly decrease the temperature of hot foods to either a chilled or frozen state. This process provides enhanced safety, longer storage life and better production efficiency. Rapid reduction in the temperature of hot foods inhibits the growth of bacteria and provides a safe, five-day chilled food refrigerated storage period from the time of preparation to the tim
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O P E R AT I O N CHILL PROCESSING CYCLES QUICKCHILLER OPERATION MODES PROCESSING WITH THE USE OF PROBES The Alto-Shaam Quickchiller uses high velocity Probe usage provides chill or frozen food cold air circulation to remove heat from prepared processing activation and termination through foods for the purpose of rapidly reducing use of a food probe or probes inserted into the temperatures through the danger zone and center of the food. The cycle is automatically providing maximum storage life.
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O P E R AT I O N CAUTION CAUTION NEVER STACK PANS DIRECTLY ADEQUATE SPACING MUST BE ON TOP OF EACH OTHER. ALLOWED BETWEEN PANS FOR STACKED PANS WILL RESTRICT PROPER AIR CIRCULATION FOR AIR FLOW AND INCREASE CHILL BOTH PROCESSING AND PROCESSING TIME. SUBSEQUENT HOLDING. Clean the Quickchiller and probes prior to use and Cook foods properly in preparation for blast chilling or freezing. make certain all processing modes are operating properly before chilling or freezing foods. Foods should b
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O P E R AT I O N “DOOR OPEN” will appear in the display whenever the unit is in operation and the door is opened. When the date and time (only) is showing in the display, this message will not appear when the door is opened. If the Quickchiller door is opened during any running chill or freeze cycle, the fans will disengage and the compressor will cycle down. When the door is closed, the fans and compressor will reengage and the chiller will begin operating at the point of interruption. The Quic
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O P E R AT I O N CONTROL PANEL IDENTIFICATION ON/OFF POWER BUTTON. SOFT CHILL … To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 24°F to 36°F (-4°C to 2°C). Soft Chill is recommended for less dense food items that chill quickly. The mode automatically converts to a refrigerated holding temperature at the end of the chill cycle. HOLD TEMP … The mode for refrigerated storage within a temperature range of -5°F to +40°F (-21°C to
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O P E R AT I O N The date and time will appear in the display when the To initiate any Quickchiller operating mode, power power key is pressed to the OFF position. All operating must initially start from the OFF position or an modes can be initiated when the power key is pressed operating mode must be halted by pressing the to the ON position and SELECT: MODE, PRESETS, START/STOP key so that the SELECTION and PROGRAM appears in the display. SCREEN appears on the display. NOTE: With the exception
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O P E R AT I O N QUICK FREEZE Starting from the OFF position, Press the START/STOP key. 3. 1. press the power key ON. The Display will require the operator to select between quick freezing by PROBE or by The Alto-Shaam name will illuminate and the TIME. SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to operate if required 4. Select the desired Quick Freeze method by by the sensors. pressing the right or left arrow keys. Press the QUICK FREEZE k
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O P E R AT I O N QUICK FREEZE If time was selected … TIME The display will indicate the last period of time set by the operator. To change the displayed time, press the right or leftarrow keys to select between hours or minutes and the up or down arrow key to increase or decrease the time. Press the START/STOP key. The Display will indicate the last set holding temperature. To change the displayed temperature press the up or down arrow key to increase or decrease the temperature display to
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O P E R AT I O N HARD CHILL Starting from the OFF position, Press the START/STOP key. 3. 1. press the power key ON. The Display will require the operator to select between chilling by PROBE or by TIME. The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become Select the desired Hard Chill method by energized and will begin to operate if required 4. pressing the right or left arrow keys. by the sensors. After the selection has been made,
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O P E R AT I O N HARD CHILL If time was selected … TIME The display will indicate the last period of time set by the operator. To change the displayed time, press the right or leftarrow keys to select between hours or minutes and the up or down arrow key to increase or decrease the time. Press the START/STOP key. The Display will indicate the last set holding temperature. To change the displayed temperature press the up or down arrow key to increase or decrease the temperature display to a
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O P E R AT I O N SOFT CHILL Starting from the OFF position, Press the START/STOP key. 3. 1. press the power key ON. The Display will require the operator to select between chilling by PROBE or by TIME. The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become Select the desired Soft Chill method by energized and will begin to operate if required 4. pressing the right or left arrow keys. After by the sensors. the selection has been made,
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O P E R AT I O N SOFT CHILL If time was selected … TIME The display will indicate the last period of time set by the operator. To change the displayed time, press the right or leftarrow keys to select between hours or minutes and the up or down arrow key to increase or decrease the time. Press the START/STOP key. The Display will indicate the last set holding temperature. To change the displayed temperature press the up or down arrow key to increase or decrease the temperature display to a
