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FRANÇAIS : PAGE 21
ESPAÑOL: PÁGINA 41
Instruction
manual
Pancake
Compressor
C2002
IMPORTANT
Please make certain that the person who
is to use this equipment carefully reads
To learn more about Porter-Cable
and understands these instructions before
visit our website at:
starting operations.
http://www.porter-cable.com
The Model and Serial No. plate is located on the main
housing of the tool. Record these numbers in the
spaces below and retain for future reference.
®
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TABLE OF CONTENTS SAFETY GUIDELINES-DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 IMPORTANT SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 DUTY CYCLE. . . . . . . . . . . . . . . . . . . . . . . . . . . .
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This product contains chemicals, including lead, known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. Do not operate this unit until you read and understand this instruction manual for safety, operation and maintenance instructions. SAVE THESE INSTRUCTIONS HAZARD RISK OF EXPLOSION OR FIRE What can happen How to prevent it � It is normal for electrical contacts � Always operate the compressor in a within t
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HAZARD RISK TO BREATHING (ASPHYXIATION) What can happen How to prevent it � The compressed air directly from � Air obtained directly from the com- your compressor is not safe for pressor should never be used to breathing. The air stream may con- supply air for human consumption. tain carbon monoxide, toxic vapors, In order to use air produced by this or solid particles from the air tank. compressor for breathing, suitable Breathing these contaminant's can filters and in-line safety equipm
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� Unauthorized modifications to the � The air tank is designed to with- safety valve or any other compo- stand specific operating pressures. nents which control air tank pres- Never make adjustments or parts sure. substitutions to alter the factory set operating pressures. Attachments & accessories: � Exceeding the pressure rating of � Follow the equipment manufactur- air tools, spray guns, air operated ers recommendation and never accessories, tires, and other inflata- exceed the maximum al
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HAZARD RISK FROM FLYING OBJECTS What can happen How to prevent it � The compressed air stream can � Always wear certified safety equip- cause soft tissue damage to ment: ANSI Z87.1 eye protection exposed skin and can propel dirt, (CAN/CSA Z94.3) with side shields chips, loose particles, and small when using the compressor. objects at high speed, resulting in � Never point any nozzle or sprayer property damage or personal injury. toward any part of the body or at other people or animals. �
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� Attempting to operate compressor � Any repairs required on this product with damaged or missing parts or should be performed by autHorized attempting to repair compressor service center personnell. with protective shrouds removed can expose you to moving parts and can result in serious injury. HAZARD RISK OF UNSAFE OPERATION What can happen How to prevent it � Unsafe op er a tion of your air com- � Review and understand all instruc- pressor could lead to se ri ous in ju ry tions and warni
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HAZARD RISK FROM NOISE What can happen How to prevent it � Under some conditions and dura- � Always wear certified safety equip- tion of use, noise from this product ment: ANSI S12.6 (S3.19) hearing may contribute to hearing loss. protection. SAVE THESE INSTRUCTIONS FOR FUTURE USE SPECIFICATIONS Model No. C2002 Bore 1.875" Stroke 1.250" Voltage-Single Phase 120 Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity (Gallon) 6 Approximate Cut-in Pressure 120 PSIG
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DUTY CYCLE This air compressor pump is capable 50%-75% average duty cycle be of running continuously. However, maintained; that is, the air compressor to prolong the life of your air com- pump should not run more than 30-45 pressor, it is recommended that a minutes in any given hour. ASSEMBLY Unpacking 1. Remove unit from carton and discard all packaging. INSTALLATION HOW TO SET UP YOUR UNIT 1. The cord set and plug with this unit contains a grounding pin. Location of the Air Compressor Th
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Risk of Electrical Voltage and Circuit Protection Shock. IMPROPER Refer to the specification chart for the GROUNDING CAN RESULT IN voltage and minimum branch circuit ELECTRICAL SHOCK. requirements. Do not modify the plug provided. If Risk of Operation. it does not fit the available outlet, a Certain air com- correct outlet should be installed by pressors can be operated on a 15 a qualified electrician. amp circuit if the following condi- Repairs to the cord set or plug tions are met.
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OPERATION Know Your Air Compressor READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Outlet Pressure Gauge On(I)/Off(O) Switch Tank Pressure Gauge Quick Connect Safety Valve Regulator Description of Operation by the regulator and is always less than or equal to the tank pressure. Become familiar with these contr
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Drain Valve: 3. Open the drain valve (counter- The drain clockwise) fully to permit air to valve is locat- escape and prevent air pressure Drain ed at the base build up in the air tank during the Valve of the air tank break-in period. and is used to 4. Move the On/Auto/Off lever to drain condensation at the end of each "On/Auto" position. The compres- use. sor will start. Check Valve: When the air compres- 5. Run the compressor for 15 min- sor is operating, the check valve is utes. Ma
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How to Start 2. Turn regulator knob clockwise to increase pressure and stop when 1. Turn the On/Auto/Off lever to "On/ desired pressure is reached. Auto" and allow tank pressure to build. Motor will stop when tank The compressor is ready for use. pressure reaches "cut-out" pres- sure. MAINTENANCE Customer Responsibilities Before each use Daily or after each use Check Safety Valve ● Drain Tank ● Risk from Flying Risk of Unsafe Objects. Always Operation. Unit wear certified safety equipmen
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2. Turn the regulator knob counter- Risk of Property clockwise to set the outlet pres- Damage. Drain sure to zero. water from air tank may contain oil and rust which can cause stains. 3. Remove the air tool or accessory. 4. Pull ring on safety valve allowing 6. After the water has been drained, air to bleed from the tank until close the drain valve (clockwise). tank pressure is approximately 20 The air compressor can now be psi. Release safety valve ring. stored. 5. Drain water from ai
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6. Remove pump mounting screws TO REPLACE REGULATOR securing pump (one on each 1. Release all air pressure from air side). tank. See "To Drain Tank" in the Maintenance section. Pump Mounting Screw 2. Unplug unit. 3. Remove the console cover. Console Cover 7. Carefully slide pump from brack- ets and out of the way. Pump shown moved 4. Using an adjustable wrench or out of the specified wrench remove the way gauges (7/16" wrench), quick connect (13/16" wrench), and Regulator safety val
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STORAGE Risk of Bursting. Before you store the air compressor, Water will con- make sure you do the following: dense in the air tank. If not drained, 1. Review the "Maintenance" section water will corrode and weaken the on the preceding pages and per- air tank causing a risk of air tank form scheduled maintenance as rupture. necessary. 7. After the water has been drained, 2. Set the On/Off switch to OFF (O) close drain valve by turning and unplug unit. clockwise. 3. Turn the regula
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TROUBLESHOOTING Performing repairs may expose voltage sources, moving parts or compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure. PROBLEM CAUSE CORRECTION Excessive tank pressure Pressure switch does Move On/Auto/Off lever - safety valve pops off. not shut off motor to the "Off" position, if when compressor the outfit does not shut reaches "cut-out" off contact a Trained pressure. Servic
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PROBLEM CAUSE CORRECTION Pressure reading on It is normal for "some" If there is an the regulated pressure pressure drop to occur. excessive amount gauge drops when an of pressure drop accessory is used. when the accessory is used, adjust the regulator following the instructions in the "Description of Operation" paragraph in the "Operation Section. NOTE: Adjust the regulated pressure under flow conditions (while accessory is being used). Compressor is not Prolonged excessive Decrea
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PROBLEM CAUSE CORRECTION Motor will not run. Fuse blown, circuit Check fuse box for breaker tripped. blown fuse and replace as necessary. Reset circuit breaker. Do not use a fuse or circuit breaker with higher rating than that specified for your particular branch circuit. Check for proper fuse. You should use a time delay fuse. Check for low voltage problem. Check the extension cord. Disconnect the other electrical appliances from circuit or operate the compressor on its own br
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LIMITED WARRANTY PORTER-CABLE warrants to the original purchaser that all products covered under this warranty are free from defects in material and workmanship. Products covered under this warranty include air compressors, air tools, service parts, pressure washers, and generators, which have the following warranty periods: 3 YEARS - Limited warranty on 2-stage oil-free air compressor pumps that operate at 1725 RPM. 2 YEARS - Limited warranty on oil-lubricated air compressor pumps. 1 YEA