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®
AIR COMPRESSOR PUMP
3 HORSEPOWER
Model 09592
ASSEMBLY AND
OPERATING INSTRUCTIONS
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at http://www.harborfreight.com
®
Copyright 2003 by Harbor Freight Tools . All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions, please call 1-800-444-3353.
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PRODUCT SPECIFICATIONS Item Description Product Capability For use with 3 HP, 3400 RPM (not included) Pump Stage Single Maximum Pressure 140 PSI Maximum Intake Capacity 8.05 CFM Pump RPM 1,200 RPM Cylinder Design Twin Stroke 1.57” Oil Capacity 28.73 ounces Shaft Diameter 15/16” Mounting Holes Qty. 4 / 3/8” Diameter / Bolt Pattern: 5-1/2” L x 7-1/2” W Lubrication System Design Splash Construction Aluminum Head, Pump, Flywheel / Cast Iron Sleeve Pulley Design / Size Belt Driven 10-5
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5. USE EYE AND HAND PROTECTION. Wear ANSI approved safety impact eye goggles and heavy-duty work gloves when using this product. ANSI approved safety impact eye goggles and heavy-duty work gloves are available from Harbor Freight Tools. 6. DRESS SAFELY. Do not wear loose clothing or jewelry, as they can become caught in moving parts. Wear a protective hair covering to prevent long hair from becoming caught in moving parts. If wearing a long-sleeve shirt, roll sleeves up above elbows. 7. DO
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SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS 1. THIS AIR COMPRESSOR PUMP IS DESIGNED FOR USE ONLY WITH A 3 HORSEPOWER MOTOR 3,400 RPM (not included). 2. WARNING! Make sure to fill the Air Compressor Pump with a premium quality, 30-weight, non-detergent oil before each use. Running the Air Compressor Pump with no oil or low oil will cause damage to the equipment. 3. WHEN FILLING WITH OIL: Make sure to unscrew (do not pull) the Oil Fill Plug (part #20) out. (See Figure D.) 4. MAKE SURE ALL TOOLS AN
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UNPACKING When unpacking, check to make sure all the parts shown on the Parts List on page 9 are included. If any parts are missing or broken, please call Harbor Freight Tools at the num- ber shown on the cover of this manual as soon as possible. ASSEMBLY INSTRUCTIONS NOTE: For additional references to the parts mentioned in the following pages, refer to the Assembly Diagram on page 10. To Attach The Air Compressor Pump To A Mounting Surface: 1. NOTE: Depending on your level of assembly exper
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5. Once the four 3/8” mounting holes are drilled through the mounting surface, place the Air Compressor Pump on the mounting surface and align its four mounting holes with the four drilled mounting holes on the mounting surface. Then, secure the Air Compressor Pump to the mounting surface, using four 3/8” Bolts of appropriate length, four Lockwashers, and four Nuts (all not included). 6. The Air Compressor Pump requires the use of a “V” Pulley Belt (not included). The “V” Pulley Belt should be n
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8. Attach the Air Compressor Tank’s Inlet Hose (not included) to the 1/2” by 14-TPI Exhaust Elbow (part #3). NOTE: Make sure to wrap the male threads of Tank’s Inlet Hose Connector with pipe seal tape (not included). Then, screw the Con- nector firmly into the Exhaust Elbow. (See Figure D.) EXHAUST ELBOW (#3) ATTACH AIR TANK INLET HOSE AIR FILTER (NOT INCLUDED) (#4) HERE. OIL FILL PLUG (#20) OIL WINDOW (#25) FIGURE D OPERATING INSTRUCTIONS NOTE: For additional references to the parts mention
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3. Start the Air Compressor, and visually check the “V” Belt for proper tension. Also check for air leaks in the system, abnormal noise or vibration. If a problem oc- curs immediately disconnect the Air Compressor from its electrical supply source, release all air pressure from the system, and have the problem corrected before further use. 4. IMPORTANT: After starting the Air Compressor Pump, it should run for about 30 minutes without a load in order for it to build up sufficient air pressure.
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PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTUER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS S
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ASSEMBLY DIAGRAM 1 6 5 4 2 3 7 8 9 10 8 11 12 13 14 15 16 37 40 20 39 17 18 36 38 35 19 32 34 32 20 33 23 22 31 21 24 25 28 27 26 29 30 NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 09592 PAGE 10
