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PORTABLE EXTRACTOR-240V
Operating Instructions
MODELS: 621-222MO
10070460
621-225MO
10070470
Read these instructions before using the machine
V
86038610 04/21/08
PRV NO. 98838
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MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED __________________________________________
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TABLE OF CONTENTS Machine Data Log/Overview.........................2 GROUP PARTS LIST Table of Contents..........................................3 Frame Group (200 psi) .............................................5-1 HOW TO USE THIS MANUAL Frame Group (500 psi) .............................................5-3 Pump Group (200 psi) ..............................................5-5 Pump Group (500 psi) ..............................................5-7 How to use this Manual.....
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HOW TO USE THIS MANUAL The SAFETY section contains important information This manual contains the following sections: regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could - HOW TO USE THIS MANUAL result in product or personal injury, or severe injury - SAFETY resulting in death. - OPERATIONS - MAINTENANCE The OPERATIONS section is to familiarize the - PARTS LIST operator with the operation and function of the machine. The HOW T
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SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. ! WARNING: To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before ma
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HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: ! WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. ! CAUTION CAUTION - Hazards or unsafe practices which could res
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SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. LABEL WARNING 86242230 PRV NO. 500009 LABEL CIRCUIT INTERRUPTER 86200570 PRV NO. 170-41 NINJA INTL 86038610 03/29/07 2-3
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GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. EXTENSION CORDS: If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length. GROUNDING INSTRUCTIONS: This a
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THIS PAGE LEFT BLANK INTENTIONALLY NINJA INTL 86038610 03/29/07 2-5
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TECHNICAL SPECIFICATIONS ITEM MEASURE ELECTRICAL 230 Volt, 50 hz Vacuum Motor Dual 2 stage Solution Pump 200 psi 500 psi Solution Capacity 10 gal (38 L) Recovery Capacity 8 gal (240 kg) Weight- Empty 110 lbs (240 kg) Weight-Full Solution 200 lbs (440 kg) Height 36 inches (91.44 cm) Length 29 inches (73.66 cm) Width 19.5 inches (49.53 cm) Power cord 22 feet (6.71 m) LENGTH WIDTH HEIGHT BY CENTURY 400 PUMP VACUUM #1 VACUUM #2 NINJA INTL 86038610 03/29/07 3-1
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CONTROLS BY CENTURY 400 1 2 3 1. Pump Switch 2. Vacuum #1 Switch 3. Vacuum #2 Switch NINJA INTL 86038610 03/29/07 3-2
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MACHINE OPERATION EMPTYING AND CLEANING PRE-RUN INSPECTION Always use 1. Check all fittings and connectors for proper defoamer if foaming assembly. occurs. Foam will suspend large particles that may damage 2. Check all hoses for leaks. Repair or replace vacuum(s) as well as allow liquid into the any damaged hoses. vacuum motor(s) without activating the float shutoff. 3. Check power cord(s) for any damage. If damaged, replace. 1. Before proceeding, make certain that the nozzle
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MAINTENANCE DAILY MAINTENANCE 2. Check hoses for wear, blockages, or damage. Frayed or cracked hoses should be repaired or Unplug power cord(s) replaced to eliminate vacuum or solution before servicing or pressure. making any repairs. 3. Check all handles, switches, knobs, electrical 1. Flush the entire system, including floor tool, cables and connections on your machine for hand tool, etc., with 1 to 3 gallons of clean, hot damage. If the cable insulation is broken or wa
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MAINTENANCE Only qualified Vacuum Motor Carbon Brushes Replacement (Ametek) maintenance personnel End Cap are to perform the following repairs. WARNING: The green Carbon ground wire must be VACUUM MOTOR REPLACEMENT Brushes attached for safe operation. 1. Turn off all switches and unplug machine. See wiring diagram. 2. Remove recovery tank. 3. Locate the vacuum motor wires and disconnect at the connector. Note: When replacing carbon brushes loosen wire
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MAINTENANCE PUMP REPLACEMENT KITS 200 PSI CAM & BEARING KIT 862011470 PRV NO. 250-79G VALVE & O-RINGS KIT 86201160 PRV NO. 250-79F PLUNGER & SEALS KIT 86201150 PRV NO. 250-79E PUMP REPLACEMENT KITS CAM & BEARING KIT 500 PSI 86201040 PRV NO. 250-73C VALVE & O-RINGS KIT (BOTH SIDES) 86201030 PRV NO. 250-73B PLUNGER & SEALS KIT 86201080 PRV NO. 250-75A NINJA INTL 86038610 03/29/07 4-3
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IN MAINTENANCE PRESSURE REGULATOR For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive. 1. Turn unit off before lubricating. 2. Remove cap, spring and spring retainer plate. 3. With fingertips remove piston and u-cup. 4. Wipe piston and u-cup clean of any film or scale. 5. Lubricate the piston and u-cup with Superlube. 6. Reassemble regulator.
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TROUBLESHOOTING PROBLEM CAUSE SOLUTION Dead electrical circuit Check building circuit breaker or fuse box. Loss of Power Faulty power cord Replace Equipment not grounding Follow grounding instructions exactly Receptacle not grounded Contact an electrician to check building’s wiring Electrical shock Have a trained service technician check machine’s Internal wiring problem wiring Worn motor brushes Replace Vac motor speed varies Motor worn out Replace or doesn’t run Faulty switch R
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FRAME GROUP (200 PSI) 2 3 1 4 26 5 27 6 7 8 7 25 24 23 22 4 21 9 10 19 11 6 28 4 20 18 15 12 16 17 13 11 14 NINJA INTL 86038610 03/29/07 5-1 PUMP ON OFF ON OFF ON OFF CENTURY 400 INC
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FRAME GROUP (200 PSI) SERIAL NO. REF PART NO. PRV NO. QTY DESCRIPTION NOTES: FROM 1 86274040 70076 4 SCR, 10-32 X 1.0 PFHMS SS 2 86006700 70232 4 SCR, 10-32 X 3/8 FHMS SS 3 86200010 140-01 1 HINGE SET CHROME 4 86279190 87095 10 WASHER, #10 FLAT PLTD 5 86005640 57030 4 NUT, 10-32 HEX NYLOCK 6 86201300 280-03 4 RIVET ALUMINUM 3/16 X 3/4 7 86198460 20008 2 CLAMP, 5/8 NYLON UL/USA 8 86202230 390-09A 1 WASHER 9/16 S/S USS-THICK 9 86199590 140-04 2 DRAW PULL LATCH LOCKIN
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FRAME GROUP (500 PSI) 2 3 4 5 1 33 7 12B 6 8 29 32 9 4 10 11 31 30 28 27 12A 25 16 13 12B 24 34 16 4 14 23 17 18 22 19 15 21 12A 16 20 NINJA INTL 86038610 03/29/07 5-3
