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TDM900 (5PS1) EUROPE
TDM900P (5PS2) OCEANIA
1A5PS−300E2
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TDM900/TDM900P PARTS CATALOGUE E2002 by Yamaha Motor Co., Ltd. 1st Edition, Apr.2002 Allrights reserved. Any reprinting orunauthorized use without the writtenpermission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed inJapan A3
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A4
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FOREWORD ThisParts Catalogueis relatedtotheparts forthemodel(s)inthebelowframe. Whenyouare 5. Applicable colors ofgraphics are represented inthe “REMARKS”as shown orderingreplacementparts,pleaserefertothisParts Catalogueandquotebothpartnumbersand below. partnamescorrectly. PART NO. DESCRIPTION Q’TY REMARKS 2N4−24110−00−X5FUEL TANK COMP. 1 MXR TDM900(5PS1),TDM900P(5PS2) 3J1−24240−10 .GRAPHIC, FUEL TANK 1 FOR MXR 1. Modificationsoradditionswhich have been made afterissue of the Parts Catalogue wil
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MODEL LABEL (1) A label called “Model Label” is affixed in the location as indicated in (3)below. (4) Model Code−Production Code Number ofModel Listed in This Parts Catalog When using this parts catalogue, please be sure tocross−referthe “model code− productioncode No.”in the catalogue to the “model code−productioncode No. “indicatedon the Model Label affixed onto the product concemed. Model Production Country Model Production Country Code Code No. (destination) Code Code No. (destination) (2) “
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CONTENTS ENGINE FRONT WHEEL..................................... E3 CYLINDER HEAD ................................... B2 FRONT BRAKE CALIPER ............................ E4 CYLINDER ......................................... B4 REAR WHEEL ...................................... E5 CRANKSHAFT.PISTON.............................. B5 REAR BRAKE CALIPER ............................. E7 VALVE ............................................. B6 STEERING HANDLE. CABLE ......................... E8 CAMSHAFT.C
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FIG. 1 CYLINDERHEAD REF. PARTNO. DESCRIPTION REMARKS NO. 1 5PS−11101−00 CYLINDERHEAD ASSY 1 1 2 3LD−11133−10 .GUIDE, INTAKE VALVE 6 6 3 3LD−11134−10 .GUIDE, EXHAUST VALVE 4 4 4 93440−10109 .CIRCLIP 10 10 5 91808−16023 .PIN, DOWEL 8 8 6 90340−18101 .PLUG, STRAIGHT SCREW 2 2 7 90105−06153 .BOLT, FLANGE 16 16 8 95617−08625 .BOLT, STUD 4 4 9 90338−10150 .PLUG 2 2 10 94701−00241 PLUG, SPARK (NGK DPR8EA−9) 2 2 UR 94701−00242 PLUG, SPARK (ND X24EPR−U9) 2 2 UR 11 90201−103M4 WASHER, PLATE 6 6 12 90179−1
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FIG. 1 CYLINDERHEAD REF. PARTNO. DESCRIPTION REMARKS NO. 27 90109−06044 BOLT 1 1 28 90109−06045 BOLT 1 1 29 4KG−1111G−00 RUBBER, MOUNT1 8 8 B3 5PS1 5PS2
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FIG. 2 CYLINDER REF. PARTNO. DESCRIPTION REMARKS NO. 1 5PS−11311−00 CYLINDER1 1 1 2 5PS−11351−00 GASKET, CYLINDER 1 1 3 99530−14016 PIN, DOWEL 2 2 4 90153−06029 SCREW, HEXAGON 1 1 5 90430−06014 GASKET 1 1 B4 5PS1 5PS2
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FIG. 3 CRANKSHAFT.PISTON REF. PARTNO. DESCRIPTION REMARKS NO. 1 5PS−11400−00 CRANKSHAFT ASSY 1 1 2 3LD−11416−00 PLANE BEARING, CRANKSHAFT 1 6 6 URBLUE 3LD−11416−10 PLANE BEARING, CRANKSHAFT 1 6 6 URBLACK 3LD−11416−20 PLANE BEARING, CRANKSHAFT 1 6 6 URBROWN 3LD−11416−30 PLANE BEARING, CRANKSHAFT 1 6 6 URGREEN 3LD−11416−40 PLANE BEARING, CRANKSHAFT 1 6 6 URYELLOW 3LD−11416−50 PLANE BEARING, CRANKSHAFT 1 6 6 URPINK 3LD−11416−60 PLANE BEARING, CRANKSHAFT 1 6 6 URRED 3 5PS−11631−00 PISTON (STD) 2 2 4
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FIG. 4 VALVE REF. PARTNO. DESCRIPTION REMARKS NO. 1 3LD−12111−01 VALVE, INTAKE (3LD.) 2 2 2 3LD−12112−01 VALVE, INTAKE 2 (3LD:) 4 4 3 5PS−12121−00 VALVE, EXHAUST 4 4 41WG−12116−00 SEAT, VALVE SPRING 10 10 5 3LD−12113−00 SPRING, VALVE INNER 10 10 BLUE 6 3LD−12117−00 RETAINER, VALVE SPRING 10 10 7 3LD−12118−00 COTTER, VALVE 20 20 8 51Y−12119−00 SEAL, VALVE STEM 10 10 91WG−12153−21 LIFTER, VALVE 10 10 URBLUE 1WG−12153−31 LIFTER, VALVE 10 10 URRED 10 3LD−12168−00 PAD, ADJUSTING (1.20) 10 10 UR 3LD−1
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FIG. 4 VALVE REF. PARTNO. DESCRIPTION REMARKS NO. 10 3LD−12169−70 PAD, ADJUSTING (2.05) 10 10 UR 3LD−12169−90 PAD, ADJUSTING (2.10) 10 10 UR 3LD−12169−E0 PAD, ADJUSTING (2.15) 10 10 UR 3LD−12169−G0 PAD, ADJUSTING (2.20) 10 10 UR 3LD−12169−J0 PAD, ADJUSTING (2.25) 10 10 UR 3LD−12169−L0 PAD, ADJUSTING (2.30) 10 10 UR 3LD−12169−N0 PAD, ADJUSTING (2.35) 10 10 UR 3LD−12169−T0 PAD, ADJUSTING (2.40) 10 10 UR B7 5PS1 5PS2
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FIG. 5 CAMSHAFT.CHAIN REF. PARTNO. DESCRIPTION REMARKS NO. 1 5PS−12171−00 CAMSHAFT 1 1 1 2 5PS−12180−00 CAMSHAFT ASSY 2 1 1 3 3LD−12176−00 SPROCKET, CAM CHAIN 2 2 4 90105−07342 BOLT, FLANGE 4 4 5 94591−40138 CHAIN (82RH2015−138L) 1 1 6 5PS−12210−00 TENSIONER ASSY, CAM CHAIN 1 1 7 5JW−12213−00 GASKET, TENSIONER CASE 1 1 8 91314−06020 BOLT 2 2 9 3LD−12251−00 DAMPER, CHAIN 1 1 1 10 5PS−12252−00 DAMPER, CHAIN 2 1 1 11 3LD−12247−00 SHAFT, TENSIONER 1 1 12 5BE−12241−00 GUIDE, STOPPER 2 1 1 B8 5PS1 5PS
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FIG. 6 WATERPUMP REF. PARTNO. DESCRIPTION REMARKS NO. 1 5PS−12420−00 WATER PUMP ASSY 1 1 2 3LD−12439−00 .O−RING 1 1 3 91314−06020 .BOLT 2 2 4 99009−12400 .CIRCLIP 1 1 5 95024−06012 .BOLT, FLANGE 1 1 6 90430−06014 .GASKET 1 1 7 93210−33133 O−RING 1 1 8 3VD−12459−00 GEAR, IMPELLER SHAFT 1 1 9 90201−127E1 WASHER, PLATE 1 1 10 91314−06030 BOLT 1 1 11 91314−06045 BOLT 1 1 12 91314−06060 BOLT 1 1 13 3LD−12481−00 PIPE 1 1 1 14 93210−21190 O−RING 2 2 15 93210−357A2 O−RING 1 1 16 5PS−12469−00 JOINT 1 1 1
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FIG. 7 RADIATOR.HOSE REF. PARTNO. DESCRIPTION REMARKS NO. 1 5PS−12461−00 RADIATORASSY 1 1 2 5PS−12405−00 BLOWER ASSY 1 1 3 90119−06044 BOLT, WITH WASHER 4 4 4 1AA−12535−00 PLATE 4 4 5 4FL−12462−00 CAP, RADIATOR 1 1 6 1KT−12437−00 STOPPER 1 1 7 97007−05012 BOLT 1 1 8 92907−05600 WASHER, PLATE 1 1 9 90467−10038 CLIP 1 1 10 5PS−12578−00 HOSE 3 1 1 11 90450−38040 HOSE CLAMP ASSY 2 2 12 5PS−12467−00 COVER, RADIATOR 1 1 13 1UF−12435−00 GASKET 2 2 14 90111−06037 BOLT 2 2 15 90480−15363 GROMMET 4 4 16 9
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FIG. 7 RADIATOR.HOSE REF. PARTNO. DESCRIPTION REMARKS NO. 28 1AE−12410−00 THERMOSTAT ASSY 1 1 29 5PS−12417−00 HOUSING, THERMOSTAT 1 1 30 4NX−12413−00 COVER, THERMOSTAT 1 1 31 93210−49046 O−RING 1 1 32 95027−06020 BOLT, FLANGE 2 2 33 95027−06025 BOLT, FLANGE 1 1 34 5PS−1244E−00 BRACKET 1 1 1 35 95027−06010 BOLT, FLANGE 2 2 36 5PS−1244F−00 BRACKET 1 1 1 37 5PS−12579−00 HOSE 4 1 1 B11 5PS1 5PS2
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FIG. 8 OILPUMP REF. PARTNO. DESCRIPTION REMARKS NO. 1 3LD−13300−00 OIL PUMP ASSY 1 1 2 99530−08012 PIN, DOWEL 1 1 3 5PS−13329−00 GASKET, PUMP COVER 1 1 4 98507−06045 SCREW, PAN HEAD 3 3 5 90430−14131 GASKET 1 1 6 90387−120W5 COLLAR 1 1 74NX−13303−00 OIL PUMP ASSY, 2 1 1 8 3LD−13371−00 .PLATE 1 1 9 3LD−13339−00 GASKET, PUMP COVER 1 1 10 98507−06035 SCREW, PAN HEAD 3 3 11 3VD−13325−00 GEAR, PUMP DRIVEN 2 2 12 99009−11400 CIRCLIP 2 2 13 3VD−13412−00 HOUSING, STRAINER 1 1 14 95027−06025 BOLT, FLANGE
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FIG. 8 OILPUMP REF. PARTNO. DESCRIPTION REMARKS NO. 28 5PS−13417−00 COVER, STRAINER 1 1 29 3LD−13113−00 SEAT, CHECK BALL 1 1 30 93505−08030 BALL 1 1 31 90501−104F9 SPRING, COMPRESSION 1 1 32 90387−106W6 COLLAR 1 1 33 93210−12790 O−RING 1 1 34 11H−13490−00 RELIEF VALVE ASSY 1 1 35 93210−10096 O−RING 1 1 36 3LD−13151−00 STAY 1 1 37 90110−06018 BOLT, HEXAGON SOCKET HEAD 1 1 38 99530−08016 PIN, DOWEL 2 2 39 4H7−15138−00 NOZZLE 1 1 1 40 5PS−13414−00 GASKET, STRAINER COVER 1 1 41 91314−06025 BOLT 13 1
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FIG. 8 OILPUMP REF. PARTNO. DESCRIPTION REMARKS NO. 55 90109−06056 BOLT 1 1 56 5PS−13317−00 PLATE, BAFFLE 1 1 57 90110−06018 BOLT, HEXAGON SOCKET HEAD 2 2 58 5PS−21761−00 GAUGE, LEVEL 1 1 59 93210−21190 O−RING 1 1 60 5PS−21750−00 OIL TANK ASSY 1 1 61 95827−06014 BOLT, FLANGE 3 3 62 90445−11026 HOSE 1 1 63 90467−10008 CLIP 2 2 64 5JX−24188−00 MOLD, FUEL TANK 1 1 65 5BM−21652−00 PROTECTOR 1 1 66 5BM−21268−00 SEAL 2 2 67 90387−085N0 COLLAR 1 1 68 93210−10096 O−RING 1 1 69 90387−106W6 COLLAR 1 1 70
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FIG. 9 INTAKE REF. PARTNO. DESCRIPTION REMARKS NO. 1 5PS−13586−00 JOINT, CARBURETOR 1 2 2 2 91317−06020 BOLT 4 4 3 90450−63001 HOSE CLAMP ASSY 2 2 4 5PS−14414−00 STAY 2 1 1 5 95027−06010 BOLT, FLANGE 1 1 6 5PS−14411−00 CASE, AIR CLEANER 1 1 1 7 5PS−14421−00 CASE, AIR CLEANER 2 1 1 8 5PS−14451−00 ELEMENT, AIR CLEANER 1 1 9 5PS−14452−00 SEAL 2 2 10 5PS−14453−00 JOINT, AIR CLEANER 1 1 1 11 5PS−14463−00 JOINT, AIR CLEANER 2 1 1 12 5PS−14545−00 DIAPHRAGM 1 1 13 97707−50020 SCREW, TAPPING 8 8 14 5PS−1
