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9800 Martel Road
Lenoir City, TN 37772
PAV80
PAV80
High-fidelity Audio-Video
In-Flight Entertainment System
With DVD/MP3/CD Player
and Radio Receiver
STC-PMA
Document P/N 200-800-0101
Revision 5
February 2004
Installation and Operation Manual
In certified aircraft, warranty is not valid unless this product is installed by an
Authorized PS Engineering dealer.
PS Engineering, Inc. 2004 ©
Copyright Notice
Any reproduction or retransmittal of this publication, or any portion
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Table of Contents SECTION I GENERAL INFORMATION........................................................................ 1-1 1.1 INTRODUCTION........................................................................................................... 1-1 1.2 SCOPE ............................................................................................................................. 1-1 1.3 EQUIPMENT DESCRIPTION .............................................................................
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PS Engineering PAV80 Series IFE System Installation and Operators Manual 3.5 DISPLAY DIMMING (7)..................................................................................................... 3-5 SECTION IV- WARRANTY AND SERVICE.................................................................. 4-1 4.1 WARRANTY ...................................................................................................................... 4-1 4.2 FACTORY SERVICE ..............................
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PS Engineering PAV80 Series IFE System Installation and Operators Manual Section I GENERAL INFORMATION 1.1 INTRODUCTION Quality cockpit and cabin entertainment has long been an elusive dream in general aviation. From marginal performance to unapproved parts, pilots couldnt enjoy the same entertainment in their aircraft as they could in the family car. The PAV80-Series represents such a product. This system combines a Digital Versatile Disc (DVD) player with CD and MP3 capability w
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PS Engineering PAV80 Series IFE System Installation and Operators Manual Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired opera- tion. 1.5 SPECIFICATIONS PAV80 Panel Unit FAA-PMA COMPLIANCE RELATED DOCUMENTS: RTCA/DO-214 RTCA/DO-160D RTCA/DO-178B (Level E) RTCA DO-254 (Level E) SAE AS8034 ENVIRONMENTAL Qualifications: B1BABRSXXXX
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PS Engineering PAV80 Series IFE System Installation and Operators Manual PVT801 Video Terminal Unit FAA-TSO COMPLIANCE APPLICABLE DOCUMENTS: SAE AS8034 RTCA/DO-160D RTCA/DO-178B (Level E) RTCA DO-254 (Level E) ENVIRONMENTAL Qualifications: B4BABSXXXXXXZBBBAUHXXX Temperature Range: Operating: -0º C to 40ºC Storage: -20º C to 85ºC Altitude: Up to 25,000 feet in a non-pressurized area of the cockpit. 5.98 W x 4.28 H X 1.20 D DIMENSIONS: (152x 108 x 30.5mm) Scree
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PS Engineering PAV80 Series IFE System Installation and Operators Manual Model Part Number Description PAV80 050-800-0100 DVD-IFE System with AM/FM CD MP3 PVT801 050-801-0100 LCD Video Display, 5.5-inch Remote 051-803-0150 Infrared remote control PAV80 Installation Kit: 250-800-0001 as shown Part Number Description Quantity 430-730-0020 Tray 1 430-730-0025 Tray/connector shield 1 120-425-4402 44 Pin Connector Key 4/5 1 425-001-0002 Gold Plated Crimp Pins 30 475-440-0007 4-40x7/
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PS Engineering PAV80 Series IFE System Installation and Operators Manual 1.8 APPROVED AUDIO SYSTEMS This is a list of audio system that the PAV80 should interface with adequately. Approved Audio Systems, PAV80 Certified interface is approved only for audio systems that are FAA-TSO approved. Make Model Part Number PS Engineering PM1000II 11920,11922 PM3000 11931, 11932 PMA6000-Series 6000 (all) PMA7000-Series 7000 (all) PCD7100 11950, 11951 PMA4000 11942 PAC24 050-240-(all) GA
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PS Engineering PAV80 Series IFE System Installation and Operators Manual Section II - Installation 2.1 GENERAL INFORMATION 2.1.1 SCOPE These sections provide detailed installation and interconnect instructions for the PAV80 In-Flight Enter- tainment System with integrated Digital Versatile Disc (DVD) Player and AM/FM radio receiver. Please read this manual carefully before beginning any installation to prevent damage and post-installation problems. Installation of this equipment req
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PS Engineering PAV80 Series IFE System Installation and Operators Manual 2.3.3 Mounting Rack Installation Remove the unit from the mounting tray by unscrewing the 3/32" hex-head screw that is near the left edge of the unit. Carefully slide the unit free of the tray. Set the unit aside in a safe location until needed. Install the tray using six FHP 6-32 x ½" screws. The unit must be supported at front and rear of the mounting tray. See Appendix B. 6.31 2.00 Figure 2-1 Typical Tray
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PS Engineering PAV80 Series IFE System Installation and Operators Manual Panel Opening Saw and file used to remove existing instrument panel from this location Figure 2-3 Completed panel opening (Typical) Figure 2-4 Completed panel installation 2.3.4 Connector Assembly The unit connector mates directly with the circuit boards in the PAV80. The connector (part number 120- 425-4402 is a Molex crimp-type, and requires the use of a Molex hand crimp tool, EDP P/N 11-01-0203, CR611
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PS Engineering PAV80 Series IFE System Installation and Operators Manual Washer 475-632-0001 Nut 475-632-0005 475-632-0007 Screw (x2) Rear 120-425-4402 475-440-0007 (2 plcs) of tray Connector Screws A C B 430-730-0025 Tray Shield Figure 2-5 -Tray Assembly 2.4 Cable Harness Wiring Referring to the wiring diagrams contained in the Appendix, assemble a wiring harness as required for the installation. All wires must be MIL-SPEC in accordance with current regulations. Two- and three- conduc
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PS Engineering PAV80 Series IFE System Installation and Operators Manual 2.4.2 Power The PAV80-Series units are compatible with both 14 and 28 Volt DC systems. A five (5) Amp PULL-TYPE breaker is required. Power and ground wires must be a twisted #18 AWG pair. Connect airframe power ground to Pin 22 only. If the Video Distribution Amplifier (PVA802) is used, a second circuit breaker (5 A) must be installed. Power must be connected to the P802, pin 13 only. NOTE: The PVA80 can power
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PS Engineering PAV80 Series IFE System Installation and Operators Manual 2.4.5 Aux Entertainment Audio and AUX Enable Besides the disc and AM/FM, the PAV80 has the ability to act as a switching control for an additional en- tertainment input, both audio and video. The audio input is Pin 7 (R), Pin H (L) with respect to Pin F (ground). The video input is Pin 17 (with respect to Pin U) 2.5 Unit Installation To install the PAV80, gently slide the unit into the mounting rack until the
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PS Engineering PAV80 Series IFE System Installation and Operators Manual Connect the PVA802 to a 5-amp PULL TYPE circuit breaker. The unit connector is a crimp type, however, we recommend soldering the small conductors from the RG179 coax. NOTE: This unit can become warm when fully loaded, and should not be mounted where an occupant may have inadvertent contact with it. The PVA802 should be mounted in accordance with AC43.13-2A, for remote mounted equipment that does not require s
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PS Engineering PAV80 Series IFE System Installation and Operators Manual b. Evaluate the audio performance c. Evaluate the audio level to verify that the music is adequate under flight conditions. d. Evaluate the muting system to demonstrate that the music will be adequately muted if de- sired, by radio and intercom. e. Evaluate the muting override control if equipped. 9. Evaluate failure remediation from crewmember location a. Turn unit off b. Locate and pull unit circuit breaker c.
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PS Engineering PAV80 Installation and Operators Manual Section III OPERATION GENERAL INFORMATION 3.1 SCOPE This section describes the operation of the PAV80 In-Flight Entertainment system. Operating controls consist of two rotary knobs with push-push switches, and four buttons. Figure 3-1 Front Panel Controls 3.2 Operating Controls The single-disk player is designed for simple operation. The Disc player will begin to play automatically when a MUSIC Disc is inserted. The disc wi
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PS Engineering PAV80 Installation and Operators Manual 3.2.4 The ►► Button (4) In disc mode, a short press of this button will advance to the next track. A longer press will put the disc into fast forward mode. Press the play/pause button to resume normal play In AM/FM mode, this button scans up the frequency band. 3.2.5 The Mode Knob (5) In the Disc mode, the knob will advance (CW) or decrease (CCW) the track. In AM or FM radio mode, this knob can be used to tune the radio directl
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PS Engineering PAV80 Installation and Operators Manual Table 1-PAV80 Functions Action Disc Result Radio Result ▲ short press Stop ▲ long press Eject (also in AUX) Play / Pause ► short press Next track ►► short press Fast forward Increase frequency ►► long press ◄◄ short press Previous track Decrease frequency ◄◄ long press Rewind Decrease frequency DATA knob CW Select next track Increase radio frequency Select previous track Decrease radio frequency DATA knob CCW Selec
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NOT FOR PILOT VIEWING PS Engineering PAV80 Installation and Operators Manual 3.4 Remote Operation The remote supplied is used to control various functions of the secondary audio output. MENU ENTER PAV80 IFE SYSTEM UP T 1 2 3 M R E Track Selection Menu Selection A N DOWN C 4 5 6 U K LEFT 7 8 9 RIGHT NEXT FF 0 Volume Control V D O VOL PREV STOP REW I UP L Disc Control S U C M VOL EJECT PLAY PAUSE DN E Figure 3-3- Remote Control (not to scale) The remote uses a 3V CR2025 battery. Whe
