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REVISED: 4-07-07
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Olympus M1200 Operating Manual TABLE OF CONTENTS TOPIC PAGE # • Introduction 3 • Technical Specifications 4 • Optional Equipment 5 SECTION 1: Operational Safety • Electrical Safety 6 • Mechanical Safety 7 SECTION 2: Operation Procedures • Electrical Supply 8 • Water Supply & Chemicals 9 • Chemical Metering Tips 10 • Water Supply 11 • Pump Priming 12 • Solution & Vacuum Hoses 13 • Pump-Out System 15 • Pressure Ad
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Introduction Congratulations on your purchase of the Hydro-Force Olympus M1200. The M1200 is designed to give truckmount-level performance in a portable machine that combines versatility with ease of transport. Years of experience, engineering, and planning have gone into the design and manufacturing of the M1200. We take a great deal of pride in the M1200; our goal is no less than your complete satisfaction. This manual will provide users with the knowledge required to operate the Oly
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Technical Specifications M1200 High Pressure Extractor Height: 38” Length: 28” Width: 19-1/2” Weight: 141 lbs. Solution Tank Capacity: 12 gallon Recovery Tank Capacity: 12 gallon Solution Pump: Pump-Tec #356 pump with 1-1/2 HP Motor 0-1200 psi – 2.2 gpm Vacuum Motors: Two AMETEK Lamb 5.7” diameter – tangential discharge One two stage & One three stage – Mounted in series Pump-out Pump: Little Giant 120VAC 8-20 gpm Maximum psi 11.4 – Maximum pumping height 26 ft.
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Additional / Optional Equipment Carpet Wand: AW29 SX-12 Hard Surface Tool: AW104 SX-7 Tile & Grout Tool: AW101 Gekko Tile & Grout Wand: AR54 Gekko Hand Tool: AR52 Gekko SX-7 Tool: AW102 1-1/2” Vacuum Hose: (Sold per foot – No cuffs) AH36 2” cuff for 1-1/2” Vac Hose: AH46 1-1/2” cuff for 1-1/2” Vac Hose: AH42 2” Hose Connector PVC: AH76 1-1/2” Hose Connector PVC: AH74 HP Solution Hose: (Does not include Quick Connects) AH79D 1/
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Section 1 Safety CAUTION! This machine is an electrical appliance. Care must be taken to reduce the risk of electrical shock. • READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE OPERATING THE M1200. • To reduce the risk of property damage or injury, repairs to electrical systems should only be performed by experienced technicians. Contact your distributor for assistance. • Unplug machine power cord from outlet before performing any repairs on the extractor. • Plug unit into grounded o
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WARNING! This machine must be protected from conditions which may damage the pump, tank, hoses and other components. • Freezing of water in this machine will cause serious damage. The M1200, solution hoses, and tools must be protected from freezing temperature. Store, transport, and use this equipment only in temperatures well above freezing. (32ºF or 0ºC). If you suspect the M1200 has been frozen, do not plug in or turn on machine until you are sure it has thawed completely. • If
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Section 2 Operation Procedures Knowledge of the proper operation of the M1200 is required to ensure user safety and efficient performance of the extractor. SET UP AND OPERATION 1. Electrical Cords: Two 50’ power cords are supplied with the Olympus M1200. Cord #1 powers both vacuum motors; Cord #2 powers the high pressure solution pump and the waste pump. The amperage required by each cord requires that the two cords be plugged into separate circuits: • Cord #1 (right side) will requi
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2A. Water Supply & Chemical Mixing– Manual Fill: • Pour up to 12 gallons of hot water into the solution tank at the front of the machine. The water temperature cannot exceed 180 °F. • Measure and add the appropriate amount of the desired liquid chemical to the water in the solution tank. The amount of chemical will vary depending on the type of chemical used, the amount of water in the tank, and the material being cleaned; consult the chemical packaging for specific mixture ratios. • Powde
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How To Change the Metering Tip: • Remove the chemical feed hose from the barb on the side of the proportioning valve. • Unscrew and remove the old tip. • Screw in the proper tip for your chemical tip and place the hose back on the barb Proportioning Valve Turquoise Tip Dilution 256 - 1 Red Tip Dilution 85 - 1 Metering Tip Kit – PDE001 Metering Tip Kit (Hydro-Force Item# PDE001) contains 14 different colored metering tips, allowing dilution rates from
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Water Supply: • Once the correct metering tip is in place: o Connect the Auto-Fill Water Supply Hose to the water inlet (the male quick-connect on the front of the machine.) o Connect the other end of the hose to a water faucet, and then turn on the water. • Hot water can be used as long as the temperature does not exceed 180 °F. • Faucet adapter kits (Hydro-Force item #AX21 & AX22) are available that allow connection to different types of faucets if needed. Chemical Feed Hose
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3. Priming the High-Pressure Pump: Once water is in the solution tank, the high-pressure solution pump must be primed: • There is a prime valve located on the front lower portion of the machine. • Turn on both vacuums and the water pump. Press the priming lever for a few seconds while you block off the vacuum inlet with your hand. The Vacuum will pull solution through the pump and prime valve into the vacuum tank. • Let off the prime valve and your pump is then primed. As long as there i
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4. Connection of Solution Hose: Connect the high pressure solution hose to the solution outlet (female quick connect on the front of the machine). Connect the other end of the hose to the male quick connect on the cleaning tool. When you are ready to start cleaning, turn the solution pump switch to the ON position Connect the male end of the HP Solution Hose Assembly to the female solution outlet fitting on HP Solution Hose Assembly – AH79D the machine. Connect the fem
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Foam can decrease vacuum lift and eventually ruin the vac motor. The Foam Downer kills foam as waste water enters the machine. It uses a hook to hang a jug of liquid defoamer from your portable. Foam Downer injects defoamer into the vac hose. Your portable suffers no power loss from foam and your motor suffers no damage. • Mounts and is ready to use in seconds • Uses defoamer very economically • NO LABOR is involved to spray or spread defoamer – it’s all automatic • Keeps silicone d
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6. Connection of Pump-out Hose: The pump-out hose is a 50’ section of 3/4” garden hose. • Remove the cap from the pump-out outlet fitting on the back of the machine. • Connect the pump-out hose to the outlet fitting. • Place the other end of the hose in a commode or drain connected to the sanitary sewer system. • Secure hose end to prevent movement during pumping. Use defoamer to prevent foam build-up in recovery tank during cleaning and to keep foam/moisture from entering vacuums.
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7. Pressure Adjustment: When the high-pressure solution pump is on and primed, pressure will show on the gauge only while the tool is being sprayed. When the tool is sprayed the gauge will display the pressure being delivered to the tool. When the tool is not being sprayed the gauge will return to zero. • To decrease the pressure, turn the black knob on the pressure regulator to the left (counter- clockwise.) • To increase the pressure, turn the black knob on the pressure regulator to the r
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Shutdown Procedures: • If using the auto-fill system, turn the water supply off before finishing each job. This will allow use of the water and chemical already in the tank, and will reduce the amount of excess water to be disposed of later. • When finished cleaning, turn off all switches. • If the auto-fill system was used and there is still water in the solution tank, push the float down to release the water inlet hose pressure before disconnecting the hose from the faucet. Discon
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Section Troubleshooting 2 Troubleshooting – Olympus M1200 Problem Cause Solution Machine not Building circuit breaker tripped. Reset breakers or move cords to other outlets turning on - Faulty power cord Replace cord No power Faulty switches or internal wiring Check wiring & test switches - Repair as needed * Solution Pump Building circuit breaker tripped. Reset breakers or move cords to other outlets not running Faulty power cord Replace cord Faulty switches or inte
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Problem Cause Solution Pump-out Building circuit breaker tripped. Reset breakers or move cords to other outlets not working Faulty power cord Replace cord Faulty switches or internal wiring Check wiring & test switches - Repair as needed * Pump-out pump faulty Replace pump-out pump Clean pump-out - Keep recovery tank clean - Use Hydro- Pump-out pump clogged Filter Outlet check valve stuck Clean or replace check valve Discharge hose restricted Un-kink, clean out or replace hose
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Problem Cause Solution Solution Tank Water source turned off Turn on faucet or find other water source not filling Float not on valve arm Reconnect float to valve arm - Adjust to proper height/level Float valve faulty Repair or replace float valve Water hose restricted Un-kink, clean out or replace hose Quick connects faulty Clean out or replace quick connects Solution tank Float too heavy/ Filled with water Replace float overflowing Float & chain tangled Make sure floa
