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AMERICAN-LINCOLN
TECHNOLOGY
SMART 2000
Operator's Manual
Sweeper/scrubber
Beginning with Serial No. 690060
READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure
to read this book prior to operating or attempting any service or maintenance procedure to
your machine could result in injury to you or to other personnel; damage to the machine or to
other property could occur as well. you must have training in the operation of this machine
before us
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TABLE OF CONTENTS SPECIFICATIONS .................................................................................................................................. 1-4 MACHINE DIMENSIONS ........................................................................................................................ 1-6 STANDARD HARDWARE & TORQUE VALUES ...................................................................................... 1-7 HYDRAULIC TORQUE REQUIREMENTS .................................
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TABLE OF CONTENTS REPLACING THE SIDE BROOM ...................................................................................................... 1-29 HOPPER .......................................................................................................................................... 1-30 CLEANING THE HOPPER ................................................................................................................ 1-30 ADJUSTING THE HOPPER SWITCH ................................
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TABLE OF CONTENTS FORWARD AND REVERSE CONTROL (BATTERY) ......................................................................... 2-36 BRAKE ASSEMBLY ......................................................................................................................... 2-38 FRONT WHEEL ASSEMBLY ............................................................................................................ 2-40 REAR WHEEL ASSEMBLY.....................................................................
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SPECIFICATIONS CLEANING PATH Scrubbing - 40 in. (101 cm) - 46 in. (117 cm) Sweeping - 46in. (117 cm) Edge Cleaning - 6 in.(15 cm) Right Side 46in. 117 cm) only TRAVEL SPEED - 0-4 MPH (0 - 6.4kph) STEERING - Rack & Pinion 90°-90° Hyd. Power Steering - Adjustable Steering Column TURNING RADIUS Left - 59 in. (150 cm) Right - 59 in. (150 cm) Aisle “U” Turn - 87 in. (221 cm) DIMENSIONS Length - 87 in. (221 cm) Width - 46 in. (116.8 cm) Height - 52 in. (132 cm) Height w/Overhead Guard - 79 in. (200.
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SPECIFICATIONS INSTRUMENTS AND CONTROLS Main/Side Broom Switch Key Switch (activates immediately when lowered) Rectangular Hour Meter Headlight/Taillight Switch (option) Battery Rollout Squeegee Switch Recovery High Light 3 Position Scrub Deck Switch Dust Control Switch(with certain models) Horn Button Solution Low Light Solution Control Coolant Temperature Light Hopper Up/Down Filter Shaker Switch SCRUBBING SYSTEM Brush Size-46” (116.84 cm) - Three (3) 16” (40.6cm) Diameter Brush Size-40” (101.
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MACHINE DIMENSIONS 46" (116.8 cm) 79” (200.6 cm) 52" (132 cm) 37.6" (95.5 cm) c1961/0002 87” (221 cm) 1 - 6 AMERICAN-LINCOLN TECHNOLOGY SMART 2000
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STANDARD HARDWARE & TORQUE VALUES SAE - Grade 8 SAE - Grade 5 Type Grade Screw Grade Brass Type 410H F&T 5 Size 8 B, AB Stainless &BT Plated Plated CFF CF F C C *6 14 15 - - 18 20 5 20 23 21 - *8 27 28 - 33 35 9 37 41 34 39 - - 47 13 49 64 49 *10 43 54 *1/4 86 130 151 114 32 120 156 120 108 132 5/16 15 17 22 24 19 22 6 - - - 3/8 28 31 40 44 34 39 10 - - - 63 7/16 44 49 70 55 62 16 - - - 68 95 108 85 - - - - 1/2 76 95 9/16 98 138 155 - - - - - 110 - 5/8 135 153 191 216 - - - - - - 3/4 239 267 338
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HYDRAULIC TORQUE REQUIREMENTS HYDRAULIC TORQUE REQUIREMENTS Refer to the following chart for torque values on all hydraulic hoses and fittings. Nominal O-Ring Face Seal End SAE O-Ring Boss End SAE Thread Swivel Thread Str. Fitting Dash Size Nut Size or Locknut Size Inch Torque Inch Torque LB-FT LB-FT -3 * * 3/8-24 8-10 -4 9/16-18 10-12 7-16-20 14-16 -5 * * 1/2-20 18-20 -6 11/16-16 18-20 9/16-18 24-25 -8 13/16-16 32-35 3/4-16 50-60 -10 1-14 46-50 7/8-14 72-80 -12 1 3/16-12 65-70 1 1/16-12 125-135
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DECIMAL - METRIC CONVERSION TABLE FRACTION DECIMAL MILLIMETER FRACTION DECIMAL MILLIMETER C-2001/9907 AMERICAN-LINCOLN TECHNOLOGY 1 - 9 SMART 2000
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MACHINE PREPARATION Figure 1 YOUR SMART 2000 MACHINE HAS BEEN SHIPPED COMPLETE, BUT DO NOT ATTEMPT TO OPERATE WITHOUT FOLLOWING THESE INSTRUCTIONS. PREPARING THE MACHINE FOR OPERATION (IC Engine Powered) 1. Connect and tighten battery cables. 2. Fill the tank with REGULAR GRADE gasoline. (Diesel fuel if equipped with diesel engine.) WARNING Never fill the tank while the engine is running. Always be sure the gasoline container and sweeper are electrically connected before pouring gasoline. Thi
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MACHINE PREPARATION - BATTERY NOTE After the first 35 operating hours, service must be performed on your engine to ensure future high performance and trouble free operation. See Maintenance. BATTERY POWERED MACHINES *Uncrate the machine and carefully remove from skid to prevent damage. *The SMART 2000 machines that are shipped without batteries have the (+) positive drive motor lead disconnected. *Open the battery compartment and connect the (+) positive motor lead to the top terminal post (the
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SAFETY INSTRUCTIONS THE FOLLOWING STATEMENTS ARE USED THROUGHOUT THIS MANUAL AS INDICATED IN THEIR DESCRIPTIONS: DANGER To warn of immediate hazards which will result in severe personal injury or death. WARNING To warn of hazards or unsafe practices which could result in severe personal injury or death. CAUTION To warn of hazards or unsafe practices which could result in minor personal injury. ATTENTION To warn of unsafe practices which could result in extensive equipment damage. NOTE To give im
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SAFETY INSTRUCTIONS WARNING To prevent injury and damage to the machine, do not lift the machine or move it to an edge of a stair or loading dock. WARNING Lead acid batteries generate gases which can cause an explosion. Keep sparks and flames away from batteries. NO SMOKING. Charge batteries only in areas with good ventilation. WARNING Always wear eye protection and protective clothing when working near batteries. Remove all jewelry. Do not put tools or other metal objects across the battery
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SAFETY INSTRUCTIONS FOR SAFETY, OBSERVE THE FOLLOWING WARNINGS. FAILURE TO COMPLY MAY CREATE A SERIOUS RISK OF INJURY TO YOURSELF AND OTHERS. THIS MACHINE SHOULD NOT BE USED IN HAZARDOUS LOCATIONS INCLUDING AREAS OF VOLATILE DUST OR VAPOR CONCENTRATIONS. Operators must be trained and qualified to operate this machine. They must also understand the operator’s manual before starting. Use caution when mounting or dismounting the machine particularly on wet slippery surfaces. Do not dump the hoppe
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OPERATION OF CONTROLS AND GAUGES LIGHT SWITCH (See Figure 2) The light switch is located above the horn button to the left of the steering wheel. By pressing on the lower part of the switch, it will work various light options that are available for this machine, such as: Headlights Taillights Figure 2 HORN BUTTON (See Figure 3) The horn button is located to the left of the steering column below the instrument panel. The horn button is always active. Figure 3 KEY SWITCH (See Figure 4) The keyed
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OPERATION OF CONTROLS AND GAUGES - Cont. BATTERY CONDITION METER (See Figure 6) The battery condition meter is located on the right side of the instrument panel. The condition meter indicates the level of charge in the batteries (inspect underload). The batteries are sufficiently charged when the needle stays in the green area on the gauge while the machine is being operated. Charge the batteries when the needle drops into the red zone while operating the machine. Do not operate the machine if
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OPERATION OF CONTROLS AND GAUGES - Cont. FILTER SHAKER SWITCH (See Figure 9) The filter shaker switch is located on the top left corner of the instrument panel . By pressing and holding in the lower part of the switch, it will activate the filter shaker motors for 20 to 30 seconds. Upon releasing the switch, it will return to the off (middle) position. The Impeller fan will stop when the filter shaker has been activated. The filter shaker will only operate with the hopper in the “DOWN” positi
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OPERATION OF CONTROLS AND GAUGES - Cont. SCRUB DECK SWITCH (See Figure 12) The scrub deck switch is located on the instrument panel to the left of the solution control knob. Pressing in the upperportion of th switch raises the scrub deck and turns the brush. In the middle position, the scrub deck lowers to the normal down position. Pressing the lower portion of the switch lowers the scrub deck to the heavy down position. In the third position, Scrub Deck Heavy, additional downward pressure is
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OPERATION OF CONTROLS AND GAUGES - Cont. RECOVERY HIGH LIGHT (See Figure 15) The recovery high warning light will illuminate approximately 5 minutes before the recovery tank is full, giving ample time to complete the scrubbing cycle, before the mechanical float shuts off the vacuum to the recovery tank. LOW SOLUTION LIGHT (See Figure 15) The Low Solution Warning Light is located on the console. The Solution Warning Light will illuminate when the solution tank is empty, marking the end of the sc
