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HEAVY-DUTY 12" TABLE SAW
MODEL G5959 AND G9957
INSTRUCTION MANUAL
COPYRIGHT © 1998 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
OCTOBER, 2001 PRINTED IN TAIWAN
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WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of w
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TABLE OF CONTENTS PAGE 1. SAFETY SAFETY RULES FOR ALL TOOLS ........................................................................2 ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ................................4 SAFETY ACCESSORIES ........................................................................................5 COMMON DEFINITIONS, TERMS AND PHRASES ..............................................7 2. CIRCUIT REQUIREMENTS 220V SINGLE AND THREE OPERATION ...................................
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SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. I
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Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make 16. REDUCE THE RISK OF UNINTENTION- sure your extension cord is in good condi- AL STARTING. On machines with mag- tion. Conductor size should be in accor- netic contact starting switches there is a dance with the chart below. The amperage risk of starting if the machine is bumped or rating should be listed on the motor or tool jarred. Always disconnect from power nameplate. An undersized cord will cause a source before adjust
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Additional Safety Instructions For Table Saws 1. ALWAYS use blade guard, splitter and 8. MOVE the rip fence out of the way when anti-kickback fingers on all ''through-saw- crosscutting. ing'' operations. Through-sawing opera- tions are those when the blade cuts com- 9. NEVER use the miter gauge and rip fence pletely through the workpiece as in ripping at the same time. or crosscutting. 10. NEVER attempt to free a stalled saw blade 2. AVOID KICKBACKS. A condition in which without first turning th
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Safety Accessories Statistics prove that most common acci- dents among table saw users can be Push Sticks linked to kickback. Kickback is typically The use of push sticks (shown in Figure A), par- defined as the high-speed expulsion of ticularly when cutting small or narrow workpieces, stock from the table saw toward its opera- provides a double benefit for saw operators. The tor. In addition to the danger of the opera- push stick provides added leverage, enabling the tor or others in the area b
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Featherboard Easily made from scrap stock, featherboards provide an added degree of protection against kickback. To make a featherboard, cut a 30- 40° angle at one end of the board and make a 1 number of end cuts at approximately ⁄4" apart and 2" to 3" deep. We also offer a number of featherboards in the Grizzly catalog. See Figure 3. Figure 1. Zero Clearance Table Inserts. Push Paddles Push paddles provide added leverage and sup- port when ripping or crosscutting wide work- pieces. We offer a n
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Common Definitions, Terms and Phrases The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. It is important that you read and become familiar with them before assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly! Arbor: Metal shaft extending from the drive Non-Thru Cut: A sawing operation that requires mechanism, to which the cutting blade is the removal
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SECTION 2: CIRCUIT REQUIREMENTS 220V Single-Phase 220V Three-Phase G5959 Only: G9957 Only: 1 The Model G5959 has a 5 H.P., 3450 R.P.M. The Model G9957 has a 7 ⁄2 H.P., 3450 R.P.M. motor which requires a 220V single-phase circuit. motor which requires a 220V three-phase circuit. The cord set included does not have a plug, as The cord set enclosed does not have a plug, as the style of plug you require will depend upon the the style of plug you require will depend upon the type of service you curre
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Grounding Extension Cords In the event of a malfunction or breakdown, We do not recommend the use of extension cords grounding provides a path of least resistance for on 220V equipment. It is much better to arrange electric current to reduce the risk of electric shock. the placement of your equipment and the installed This tool is equipped with an electric cord having wiring to eliminate the need for extension cords. an equipment-grounding conductor which must Should it be necessary to use an ex
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SECTION 3: INTRODUCTION Most importantly, we stand behind our machines. Commentary If you have any service questions or parts requests, please call or write us at the location listed below: We are proud to offer the Grizzly Model G5959/ Grizzly Industrial, Inc. 9957 12" Table Saw. The Model G5959/9957 is 2406 Reach Road part of a growing Grizzly family of fine woodwork- Williamsport, PA 17701 ing machinery. When used according to the Phone: (570) 546-9663 guidelines set forth in this manual, yo
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Unpacking Piece Inventory After all the parts have been removed from their The Model G5959/9957 is shipped from the man- containers, you should have: ufacturer in a carefully packed carton. If you dis- cover the machine is damaged after you have 1. Table Saw Cabinet (Not Shown) signed for delivery, please call Customer Service 2. Miter Gauge immediately for advice. 3. Extension Wings (2) 4. Fence When you are completely satisfied with the con- 5. Splitter/Guard Assembly dition of your shipment
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Clean up Site Considerations 1. Floor Load: Your Model G5959/9957 repre- The table and other unpainted parts of the Model sents a large weight load in a small footprint. G5959/9957 are coated with a waxy grease that Most commercial floors are suitable for the protects them from corrosion during shipment. saw. Some residential floors may require Clean this grease off with a solvent cleaner or cit- additional bracing to support both machine rus-based degreaser such as Grizzly’s G7895 and operator.
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SECTION 4: ASSEMBLY Beginning Assembly Extension Wings Inspect the extension wings for burrs or foreign material that may inhibit assembly. The mating Disconnect power to the edges of the wings and table must be clean, machine when perform- smooth, and flat. Use a wire brush or file if nec- ! ing any maintenance, essary to clean up the edges. assembly or adjust- ments. Failure to do this may result in serious personal injury. The table and wings represent a very heavy load. DO NOT over- exert y
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5. Raise or lower the rear of the wing until the wing and table are flush. Tighten the bolt. Fence Rails Any adjustment at this point should be mini- mal. 1. Locate the rear fence rail (the shorter of the 6. Check flushness at the front bolt and read- two rails). just if necessary. 2. Attach the rear rail to the table top using the 7. Repeat Steps 3-4 for the other extension spacers, hex bolts and lock washers sup- wing. plied as shown in Figure 8. Place a combi- 15 nation square set to ⁄32" at
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4. Attach the square fence tube to the front rail Installing Saw Blade using the hex bolts and lock washers as shown in Figure 10A. 5. Attach the fence and slide across the length of the rails to ensure smooth, accurate fence movement. The saw blade is extremely sharp. Use extra care when handling the blade or working near it. Serious injury is possible. Please review this section even if your saw blade came pre-installed. To install the blade: 1. Remove the table insert to gain access to the ar
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Your saw comes from the factory with a red motor bracket designed to protect the motor assembly during shipping. Remove the bracket shown in Figure 11. The saw blade is extremely sharp. Use extra care when handling the blade or working near it. Serious injury is possible. Blade Guard/Splitter 3. Next, set a straightedge against the face of the saw blade and the blade guard/splitter as 1. Slip the blade guard/splitter over the mount- shown in Figure 14. If the blade guard/split- ing bolts as show
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Setscrew and Cap Screw Adjusted rear splitter Front Support Bracket Adjustment Screws Arbor Bracket Added washers Proper Alignment Figure 17. Figure 16. Proper splitter/blade alignment. 9. Moving the arbor bracket moves the V-belts 5. Recheck guard alignment to the blade and to and pulleys out of alignment, so adjustment the table top. Adjust as necessary and tight- of the motor pulley is required. Simply loosen en all the bolts before use. If the blade guard the setscrew and slowly slide the
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Table Insert Disconnect power to the machine when perform- ! ing any maintenance, assembly or adjust- ments. Failure to do this may result in serious personal injury. The table insert provides access to the blade and arbor when removed. When in place, the insert Figure 18. Setscrew on each corner of insert. provides support for materials being cut. 1. Disconnect the power cord from the outlet. 2. Ensure that all four setscrews are firmly in contact with the table casting. 3. Using a 6mm hex wren
