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model g0549 24" Jump saW manual update (for machines manufactured after march, 2008) t he Model g 0549 Jump saw has changed from when the manual was originally written. w e have added a limit switch for the glade guard hood and a guard over the foot pedal. t he 440V conversion information has also been updated. t he new parts breakdowns, parts lists, wiring diagrams, and 440V conversion instruc- tions are included in this update. Before operating your new machine, you MUst read and understand
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C a b i n e t B r e a k d o w n 102 157 101 144 136 162 103 142 160 143 160 105 146 145 162 106 113 104 110 108 107 108 109 159 147 157 147 158 123 114 117 122-3 122 107 122-1 115 124 119 125 116 160 122-2 127 118 118 121 163 117 105 131 162 164 120 155 128 132 126 130 161 134-1 129 141 165 160 135 133 166 150 107 134 107 139 149 154 134-2 148 166 153 140 138 152 108 136 151 137 164 166 151-1 -2- g 0549 Manual Update
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c abinet parts l ist REF PART # DESCRIPTION REF PART # DESCRIPTION 101 P0549101 FENCE 134-1 P0549134-1 PEDAL CONTROLLER 102 PB75M HEX BOLT M12-1.75 X 35 134-2 P0549134-2 PEDAL GUARD 103 P0549103 TABLE 135 PB18M HEX BOLT M6-1 X 15 104 P0549104 RIGHT SIDE DOOR 136 PS38M PHLP HD SCR M4-.7 X 10 105 P0549105 HINGE PIN 137 PB10M HEX BOLT M6-1 X 25 106 P0549106 REAR DOOR 138 P0549138 CONTROL BOX ASSEMBLY 107 P0549107 SAFETY LOCK 139 P0549139 DUST PORT 108 P0549108 SAFETY LOCK HANDLE 140 PSB28M CAP SCRE
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H e a d B r e a k d o w n 201 228 203 202 236 231 209 213 234 230 210 211 214 229 215 232 212 217 216 204 233 219 219 219 216 217 218 217 216 217 220 216 221 223 222 224 225 237 237 226 206 207 205 208 238 226 235 238 227 REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0549201 HEAD COVER 220 P0549220 SUPPORT CRANK 202 PUCF205 BALL BEARING UCF205 221 P0549221 UPPER DUST HOOD 203 PB24 HEX BOLT 3/8-16 X 1-1/4 222 P0549222 ADJUSTABLE PLATE 204 P0549204 ADJUSTABLE AIR VALVE 223 PB71M HEX BOLT M6-
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a ir c ylinder 301 303 302 306 307 307 304 305 308 308-1 309 310 311 REF PART # DESCRIPTION REF PART # DESCRIPTION 301 P0549301 MAIN CRANK SHAFT 307 PR09M EXT RETAINING RING 20MM 302 PK86M KEY 7 X 8 X 50 308 P0549308 AIR CYLINDER 80 X 300MM 303 P0549303 ROCKER ARM 308-1 P0549308-1 AIR CYLINDER SEAL KIT 304 P0549304 ROD END CLEVIS 309 P0549309 SUPPORT FRAME 305 PN17M HEX NUT M20-1.5 310 P0549310 COUPLING PIN 306 P0549306 COUPLING PIN 311 P0549311 SPLINE PIN 5 X 35MM -5- g 0549 Manual Update
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motor 416 401 402 403 404 405 416 403 406 407 402 416 404 405 401 408 405 404 414 407 409 405 416 415 404 412 418 417 410 413 411-3 411-1 411 411-2 REF PART # DESCRIPTION REF PART # DESCRIPTION 401 PB33M HEX BOLT M12-1.75 X 50 411-1 P0549411-1 MOTOR FAN COVER 402 P0549402 TABLE BRACKET 411-2 P0549411-2 MOTOR FAN 403 P6205 BALL BEARING 6205ZZ 411-3 P0549411-3 MOTOR WIRING JUNCTION BOX 404 PN13M HEX NUT M16-2 412 PK87M KEY 10 X 8 X 80 405 PW08M FLAT WASHER 16MM 413 P0549413 MOTOR PULLEY 406 P05494
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blade a ssembly 514 522 523 513 512 511 503 507 521 510 509 508 506 505 502 520 504 507 501 516 519 518 517 508 515 REF PART # DESCRIPTION REF PART # DESCRIPTION 501 P0549501 ARBOR WRENCH 513 P0549513 LIMIT SWITCH DOG 502 P0549502 ARBOR NUT 1-12 514 PB07M HEX BOLT M8-1.25 X 25 503 P0549503 BLADE 24 X 1 X 80T X 0.16 515 P0549515 SPINDLE SHAFT 504 P0549504 OUTSIDE ARBOR FLANGE 516 PK86M KEY 7 X 8 X 50 505 P0549505 INSIDE ARBOR FLANGE 517 P0549517 SPANNER NUT (LH) M35-16 506 P0549506 FRONT END CAP
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r oller t ables 605 606 602 – LEFT ROLLER 600A TABLE ASSEMBLY 601 609 608 610 608 613 611 614 612 606 607 602-1 605 605 606 606 603 605 606 603 604 604 601 607 602A – RIGHT ROLLER TABLE ASSEMBLY 606 REF PART # DESCRIPTION REF PART # DESCRIPTION 600A P0549600A LEFT & RIGHT ROLLER TABLE ASSY 607 PB07M HEX BOLT M8-1.25 X 25 601 P0549601 BRACKET 608 P0549608 LOCK HANDLE M8-1.25 X 20 602 P0549602 LEFT ROLLER TABLE ASSEMBLY 609 P0502025 QUICK STOP 602-1 P0549602-1 INDIVIDUAL ROLLER 610 P0549610 FIXED
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electrical panel 703 704 705 701 702 5 9 8 R S T 5 R S T 8 9 7 6 R T R2 KM1D KM1D KM1S KT1 FU1 FU2 FU3 C-25D10 C-25D01 C-18D01 H3-30S R1 T1 1 U1 V1 W1 4 Z1 X1 Y1 6 Z1 X1 Y1 7 5 5 10 10 10 10 706 709 708 710 FR1 711 712 NTH-25 10 2 707 U1 V1 W1 Z1 X1 Y1 1 12 11 R S T 2 R2 R1 T1 PE 220V 0V 440V 380V 220V 0V PE Transformer 713 714 REF PART # DESCRIPTION 701 P0549701 CONTACTOR KM1M C-25D 220V NHD 715 702 P0549702 CONTACTOR KM1D C-25D 220V NHD 703 P0549703 CONTACTOR KM1S C-18D01 220V 704 P0549704 TIM
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l abel placement 621 618 622 622 623 615 620 620 616 617 624 619 625 REF PART # DESCRIPTION REF PART # DESCRIPTION 615 PLABEL-12 READ MANUAL LABEL 621 P0549621 MACHINE ID LABEL 616 PLABEL-11 SAFETY GLASSES LABEL 622 P0549622 CUTTING HAZARD LABEL 617 PLABEL-36 DISCONNECT POWER-DOOR LABEL 623 P0549623 SAFETY GUARD LABEL 618 P0549618 HANDS UNDER GUARD LABEL 624 PPAINT-1 GRIZZLY GREEN TOUCH-UP PAINT 619 PLABEL-14 ELECTRICITY LABEL 625 PPAINT-11 GRIZZLY PUTTY TOUCH-UP PAINT 620 PLABEL-30 CLOSE DOOR L
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Wiring diagram 5 9 8 R S T 5 R S T 8 9 7 6 R T R2 FU1 FU2 FU3 KM1M KM1D KM1S KT1 C-25D10 C-25D01 C-18D01 H3-30S R1 T1 1 U1 V1 W1 4 Z1 X1 Y1 6 Z1 X1 Y1 7 5 5 10 10 10 10 Safety Guard Limit Switch Common Normally NTH-25 (220V) Open Closed NTH-12 (440V) 10 2 440V U1 V1 W1 Z1 X1 Y1 R S T 1 12 11 2 R2 R1 T1 PE 220V 0V 440V 380V 220V 0V PE Common Normally Transformer Open Closed Door Safety Limit Switch Saw Start Button Power Source Saw Stop Button 1 5 5 3 X1 Y1 Z1 X1 Y1 Z1 2 4 2 4 W6 U6 V6 W6 U6 V6 U
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3. Move the wire that is connected to the r1 440v c onversion terminal on the transformer to the one above the 440V terminal, as illustrated in figure 5. t he Model g 0549 can be converted for 440V 3-phase operation. t he procedure consists of 440V changing the overload relay, and rewiring the transformer and motor. 2 R2 R1 T1 o rder the Model g 0549 440V Conversion Kit (p/n PE 220V 0V 440V 380V 220V 0V p0549717) by calling our Customer service at (800) 523-4777. Transformer t he 440v con
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MODEL G0549 24" CUT-OFF SAW MANUAL UpDATE t his machine has changed slightly from when the manual was originally written. it now includes a deluxe blade guard, a workpiece holding mechanism, and dual start buttons to prevent access to the blade during operations. t his update includes instructions for setting up the guard before each use and operating the machine with its new components, and a parts breakdown and list for the new components. Before operating the machine, you Must read and und
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3. press and hold the foot pedal to engage the holding mechanism, which will press the lock handles stock against the fence and help keep it from moving when your hands are removed from the stock. 4. simultaneously press both stArt buttons on the front of the cabinet to cycle the blade. Adjustment t he holding mechanism is adjustable to allow for cutting a variety of stock widths. For all opera- Actuator Bracket tions, it must be positioned to push the stock against the fence when the ped
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holding Mechanism Breakdown 926-1 926 921 913-1 929 928 927V2 134V2 925-1 930 924 925 913-1 906 914 922 909 907 915 919 918 908 912 923 914 913-1 901 904 905 917 902 904-1 911 903 913 913-1 910 914 REF PART # DESCRIPTION REF PART # DESCRIPTION 134V2 P0549134V2 PEDAL SWITCH V2.01.10 915 PCAP12M CAP SCREW M8-1.25 X 40 901 P0549901 CLAMP GATE 917 PN03M HEX NUT M8-1.25 902 P0549902 MOUNTING BRACKET 918 P0502216 YOKE PIN 8 X 22 903 P0549903 ADJUSTABLE PLATE 919 PEC015M E-CLIP 8MM 904 P0549904 HINGE 9
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Deluxe Guard Breakdown 931-1 936-1 934-4 936 933-1 935 933-2 936-2 933 934-1 932 934-2 934-3 931 934-3 934 934-2 943-1 943 943-2 942 941 REF PART # DESCRIPTION REF PART # DESCRIPTION 931 P0549931 STAKE GUARD 934-4 PCAP06M CAP SCREW M6-1 X 25 931-1 PCAP17M CAP SCREW M4-.7 X 10 935 P0549935 NOTCHED GUARD FLAP 932 P0549932 INNER GUARD PLATE 936 P0502236 HINGE 933 P0549933 OUTER GUARD PLATE 936-1 PS07M PHLP HD SCR M4-.7 X 8 933-1 P0502233-1 WING SCREW M6-1 X 12 936-2 PN04M HEX NUT M4-.7 933-2 PCAP26
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