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12" HORIZONTAL
RESAW BANDSAW
MODEL G0503
INSTRuc TION MANuAL
Copyright © august, 2004 By g rizzly industrial, in C., r EVis Ed M ay , 2011 (ts )
WARNING: NO pORTION Of THIS MANuAL MAy BE REpRODuc ED IN ANy SHApE
OR fORM WITHOuT THE WRITTEN AppROvAL Of G RIZZLy INDuSTRIAL, INc.
(For M od Els M anu FaCtur Ed sin CE 12/08) #Ew6190 print Ed in taiwan
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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to
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Table of c ontents INTRODucTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact info ................................................................................................................................ 3 identification ...................................
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SEcTION 5: AccESSORIES ......................................................................................................... 32 SEcTION 6: MAINTENANcE......................................................................................................... 35 Cleaning ................................................................................................................................... 35 Miscellaneous ...............................................................................
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INTRODuc TION Manual Accuracy c ontact Info We are proud to offer this manual with your new We stand behind our machines. If you have machine! We've made every effort to be exact any questions or need help, use the information with the instructions, specifications, drawings, below to contact us. Before contacting, please get and photographs of the machine we used when the serial number and manufacture date of your writing this manual. However, sometimes we still machine. This will help us h
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a d B E C figure 1. Main view of machine features and controls. c. Infeed conveyor—Moves the board through Identification the bandsaw blade during cutting. D. control panel—Controls power to the main A. Infeed pressure Rollers—Maintain down- motor and the hydraulic motor. For more ward pressure on the board to keep it steady details, see page 6. during cutting. E. 4" Dust port—allows the resaw to be con- B. Return Rollers—allows the person receiv- nected to a dust collection system. ing the
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l F Q K J p g i h n o M figure 2. Back and side views of machine features and controls. L. Head Elevation Handwheel—Moves the f. Main Motor—drives the saw wheels for head (the part of the saw that contains the blade movement and drives the hydraulic wheels and blade) up or down as needed. pump for conveyor movement. M. Electrical control Box—Main area for wir- G. Hydraulic System Oil cooler—Cools the ing, rewiring, and changing the fuses. should hydraulic fluid for the hydraulic system. ne
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c ontrol panel E d F C a B figure 3. Control panel close-up. A. EMERGENcy STOp Button—turns off D. MOTOR START Button—starts the main power to both motors in an emergency. motor and the saw blade. B. pu Mp STOp Button—stops the hydraulic E. pu Mp START Button—starts the hydraulic pump motor. pump motor. c . MOTOR STOp Button—s tops the main f . pOWER ON Button—Connects power to motor. both motors. -6- Model g 0503 (Mfg. since 12/08)
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G0503 Machine Data Sheet MACHINe dATA sHeeT Customer service #: (570) 546-9663 • t o o rder Call: (800) 523-4777 • Fax #: (800) 438-5901 Model G0503 12" Horizontal Resaw Bandsaw d esign t ype .................................................................................... h orizontal Floor Model Overall Dimensions: Conveyor t able ..............................................................................................12"w x 107" d 3 h eight From Floor t o t able ......................
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SEc TION 1: SAf ETy f or your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention meas
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Safety Instructions for Machinery 7. ONLy ALLOW TRAINED AND pROp- 16. MAKE SuRE GuARDS ARE IN pLAcE ERLy Sup ERvISED pERSONNEL TO AND WORK c ORREc TLy BEf ORE OpERATE MAcHINERy. Make sure uSING MAcHINERy. operation instructions are safe and clearly understood. 17. REMOvE ADJuSTING KEyS AND WRENcHES. Make a habit of checking for 8. KEEp cHILDREN AND vISITORS AWAy. keys and adjusting wrenches before turn- Keep all children and visitors a safe dis- ing ON machinery. tance from the work a
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Additional Safety Instructions for Resaws 1. EXpERIENcING DI ff Icu LTIES. if at 8. BLADE TENSION. Make sure blade is prop- any time you are experiencing difficulties erly tensioned before operating machine. performing the intended operation, stop using the machine! Contact our service 9. BLADE SpEED. Blade should be running department at (570) 546-9663. at full speed before beginning a cut. 2. ENTANGLEMENT. Keep loose clothing 10. c ONvEyOR SpEED. always feed stock and long hair away from mo
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Additional Safety Instructions for Hydraulics 1. HyDRAuLIc INJEcTION HAZARDS. Be 4. cHEcKING fOR LEAKS. use a piece of familiar with the hazards of hydraulic injec- cardboard to check for suspected hydrau- tion injuries. lic leaks. pressurized hydraulic fluid may cause injection injuries and can be extreme- • leaking hydraulic fluid may have ly hot. never use your hands to check for enough pressure to penetrate skin. suspected hydraulic leaks. never use your hands to check for suspected hydr
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SEcTION 2: c IRcuIT REQuIREMENTS 220v 3-phase 440v 3-phase Serious personal injury could occur if you Serious personal injury could occur if you connect your machine to the power source connect your machine to the power source before you have completed the set up pro- before you have completed the setup pro- cess. DO NOT connect the machine to the cess. DO NOT connect the machine to the power source until instructed to do so. power source until instructed to do so. Wiring Wiring t he Model g
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connection Type Grounding Because of the high amperage draw from this machine, we recommend that you hardwire it directly to your circuit breaker and install a locking shut-off lever (see figure 4) near the machine in the event of an electrical short, grounding as a way to quickly disconnect the power and reduces the risk of electric shock by providing a prevent accidental starting. we do not recom- path of least resistance to disperse electric cur- mend using an extension cord with this
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SEc TION 3: SET up About this Section piece Inventory the purpose of this section is to guide you The inventory of the shipping crate includes: through the required steps to get your machine • r esaw......................................................... 1 out of its crate and into operating condition. • Bandsaw Blade 168" x 1" x 0.035" ............. 1 • h andwheel h andle ..................................... 1 • Blade Cover ................................................ 1 • t ool Box......
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Hardware Recognition c hart -15- Model g 0503 (Mfg. since 12/08)
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Items Needed c lean up for Set up t he wheels and the blade guides of the Model ITEM QTy g 0503 are coated with a light coat of grease to protect them from corrosion during shipment. Forklift ............................................................... 1 r emove the blade guard for complete access Citrus-Based degreaser or solvent .......... Varies to the blade guides and clean off the protective Metal protectant ........................................ Varies coating with a solvent or c
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73" Site c onsiderations Removing Resaw from the c rate pallet f loor Load t he Model g 0503 weighs 1870 lbs. and has a 1 base footprint of 40"w x 39 ⁄4"l . t he floor where this machine will be installed must be level and the Model g0503 weighs structurally sound. Most commercial floors are 1870 lbs. s erious per- suitable for your machine. s ome floors may sonal injury may occur require additional reinforcement. if not moved safely. you will need assistance and Working c learances po
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Mounting Resaw to Mounting the the f loor c onveyor Belt we recommend that you bolt your new resaw to Tools Needed Qty the floor. Because this is optional and floor mate- wrench/socket 17mm ...................................... 1 rials may vary, floor mounting hardware is not included. it may be necessary to level the floor Hardware Needed Qty before installing this machine. Carriage Bolt M10-1.5 x 30 ............................... 6 Flat washer 10mm ........................................
