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INSTRUCTION MANUAL
10" Compound
Power Miter Saw
(Model SM100M)
Part No. 90513776 1-07
Copyright © 2007 Delta Machinery
To learn more about DELTA MACHINERY
ESPAÑOL: PÁGINA 23
visit our website at: www.deltamachinery.com.
FRANÇAIS: PAGE 38
For Parts, Service, Warranty or other Assistance,
please call 1-800-223-7278 (In Canada call 1-800-463-3582).
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TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 ADDITIONAL S
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SAFETY GUIDELINES - DEFINITIONS It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situ
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GENERAL SAFETY RULES READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage. IMPORTANT SAFETY INSTRUCTIONS was not designed. Damage to the machine and/or 1. FOR YOUR OWN SAFETY, READ AND injury may result. UNDERSTAND THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learning the 13. USE RECOMMENDED ACCESSORIES. The use machin
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ADDITIONAL SPECIFIC SAFETY RULES READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage. 1. DO NOT OPERATE THIS MACHINE until it is 20. NEVER CUT SMALL PIECES. Cutting small pieces completely assembled and installed according to (where your hand would be within 6” of the saw blade) the instructions. A machine incorrectly assemb
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POWER CONNECTIONS A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3- prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of the same ch
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EXTENSION CORDS Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. C, shows the correct gauge to use depending on the cord length. If in
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CARTON CONTENTS 1 3 4 5 2 Fig. 1 Remove the miter saw and all loose items from the carton. Do not lift the miter saw by the switch handle. This action can cause misalignment. Always lift the machine by the base or the carrying handle. 1. Miter Saw 2. Dust Bag 3. 1/2" Blade Wrench 4. 5mm Hex Wrench 5. Table Lock Handle UNPACKING AND CLEANING Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces. This coating m
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For your own safety, do not connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. DISCONNECT MACHINE FROM POWER SOURCE! ATTACHING THE TABLE LOCK HANDLE B Thread the table lock handle (A) Fig. 2 into the threaded hole (B) of the arm bracket. A Fig. 2 ROTATING THE TABLE TO THE 90° DEGREE POSITION B A 1. Turn the table lock handle (A) Fig. 3 counter-clockwise one or two turns, and depress the index lever (B) to
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MOVING CUTTINGHEAD TO THE UP POSITION 1. Push down on handle (A), Inset, Fig. 5. Pull out the cuttinghead lock knob (B). 2. Move the cuttinghead (C) to the up position (Fig. 6). C A B Fig. 5 Fig. 6 A ATTACHING THE DUST BAG Squeeze the spring clips (A) Fig. 7 of the dust bag (B) and clip the dust bag (B) over the ribs of the dust chute. B Fig. 7 FASTENING THE MACHINE TO A SUPPORTING SURFACE Before operating your compound miter saw, make sure that it is A firmly mounted to a sturdy workbench or ot
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OPERATION OPERATIONAL CONTROLS AND ADJUSTMENTS TABLE HAZARD AREA The area inside the two red lines on A the table (A) Fig. 9 is designated as a B "HAZARD ZONE". Never place your hands inside this area while the machine is running. Maintain hands 6” from blade. Fig. 9 USING THE OPTIONAL WORK CLAMP 1. An optional work clamp (A) Fig. 10 is available. Use this accessory clamp, especially with short workpieces. Never allow your hands to be in the “Hazard Zone”. 2. Two holes (B) Fig. 9 are provided i
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ROTATING THE TABLE FOR MITER CUTTING Your miter saw will cut any angle from a straight 90° cut to 47° right and left. Turn the lock handle (A) Fig. 13 counter-clockwise one or two turns, depress the index lever (B), and move the control arm to the desired angle. Tighten the lock handle (A). The miter saw is equipped with positive stops at the 0°, 22.5°, 31.62°, and 45° right and left positions. Loosen the lock handle (A) Fig. 14 and move the control arm until the bottom of the index lever (B) en
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TILTING THE CUTTINGHEAD FOR BEVEL CUTTING IMPORTANT: Move the sliding fence to provide clearance for the blade and guard. The degree of tilt determines how far to move the sliding fence. Refer to the section “Adjusting Sliding Fence”. You can tilt the cuttinghead of your compound miter saw to cut B any bevel angle from a 90° straight cut off to a 45° left bevel angle. Loosen the bevel lock handle (A) Fig. 18, tilt the cutting arm (B) to the desired angle, and tighten the lock handle (A). Positiv
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FENCE ADJUSTMENT DISCONNECT MACHINE FROM POWER SOURCE! In order that the saw can bevel to a full 47 degrees left, the left side of the fence can be adjusted to the left to provide clearance. To adjust the fence, loosen the plastic knob shown in Figure 22 and slide the fence to the left. Make a dry run with the saw turned off and check for clearance. Adjust the fence to be as close to the blade as practical to provide maximum workpiece support, without interfering with arm up & down movement. Tig
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4. Loosen the bevel lock handle. Move the cutting arm all the way to the left bevel position and tighten the bevel lock handle. S 5. Use a combination square (A) Fig. 26 to see if the blade is at 45° to the table. 6. To adjust, loosen the locknut (E) Fig. 27, and turn the screw (F) until it contacts the casting (G). Tighten the locknut (E). 7. Check to see that the bevel pointer (P) Fig. 28 is pointing to the 45° mark on the bevel scale (S) Fig. 26. To adjust the bevel A pointer (P) Fig. 28, loo
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ADJUSTING THE LOWER BLADE GUARD DISCONNECT THE MACHINE FROM POWER SOURCE. This machine incorporates a blade guard (A) Fig. 29B to cover the rear section of the blade. After an extended period of use, the movable lower blade guard may not operate smoothly when the cuttinghead is lowered. This can be corrected by adjusting nut (B) until the lower blade guard moves freely. Overtightening the nut could impair B A guard movement. NOTE: This unit has been designed with an articulating Fig. 29B rear g
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GENERAL CUTTING OPERATIONS 1. Your machine has the capacity to cut standard 2 x 4’s, lying flat or on edge, at the 45° right and left miter angles (Fig. A1 & A2). 2. A standard 2 x 6 can be cut in the 90° straight cut-off position in one pass (Fig. A3). 3. Cutting a standard 4 x 4 can be accomplished with one pass (Fig. A4). 4. This machine has the capacity to accurately cut crown mouldings and other bevel-type cuts (Fig. A5). 5. Cutting various sizes of plastic pipe is an easy job with this mac
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CUTTING ALUMINUM Aluminum extrusions such as used for making aluminum screens and storm windows can easily be cut with your compound miter saw. When cutting aluminum extrusions, or other sections that can be cut with a saw blade and are within the capacity of the machine, position the material so the blade is cutting through the smallest cross-section (Fig. 32). The wrong way to cut aluminum angles is illustrated in Fig. 33. Be sure to apply a stick wax to the blade before cutting aluminum stock
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CUTTING CROWN MOULDING One of the many features of the saw is the ease of cutting crown moulding. The following is an example of cutting both inside and outside corners on 52°/38° wall angle crown moulding. 1. Move the table to the 31.62° right miter position and lock the table in position. NOTE: A positive stop is provided to find this angle quickly. 2. Tilt the saw blade to the 33.86° left bevel position and tighten bevel lock handle. NOTE: A triangle indicator is provided on the bevel scale
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MAINTENANCE CHANGING THE BLADE Use only cross-cutting saw blades. A When using carbide-tipped blades, do not use blades with deep gullets as they can deflect and contact the guard. B Use only 10" diameter saw blades which are rated for 5200 rpm or higher and have 5/8" diameter arbor holes. Fig. 41 DISCONNECT MACHINE FROM POWER SOURCE! B 1. Remove screw (A) Fig. 41 and rotate cover (B) to the rear (Fig. 42). Fig. 42 C 2. To remove the saw blade, insert the hex wrench (C) Fig. 43 into the hex hole
