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MITSUBISHI
Mitsubishi Industrial Robot
RV-6S Series INSTRUCTION MANUAL
ROBOT ARM SETUP & MAINTENANCE
BFP-A8323-A
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Supplemental Instruction Thank you for purchasing the Mitsubishi Industrial Robot MELFA Series. This document additionally explains to the Mitsubishi Industrial Robot "RV-6S Series INSTRUVTION MANUAL (BFP-A8323)". Therefore, check the content, and use it together with your instruction manual. 1. Outline When lubricating, removal of the drain bolt or the plug is unnecessary. The robot which is the target of these supplementary contents is shown below. No. Target products The di
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3. Change of the lubrication method and notes Details of change and supplement A procedure and precautions applicable to the products affected by the change were added to “(2) Lubrication method” on P5-50. The procedure applicable to the products affected by the change is described below. When lubricating all other products, follow the original procedure specified in the instruction manual. (1) Lubrication method of products affected by the change 1) Set the robot to the posture shown in
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4. Supplemental note for the installation surface receiving force Supplemental details Magnitude of each reaction force added to P2-8 “2.2.3 Installation procedures”. Table 2-2 shows the maximum reaction force (design values) that may be applied to an installation stand. Please use these values as reference when designing the installation stand. F V M T 4-M8×40 hexagon socket bolt (Four positions) Spring washer M L Plain washer F H F H M L
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Safety Precautions Always read the following precautions and the separate "Safety Manual" before starting use of the robot to learn the required measures to be taken. CAUTION All teaching work must be carried out by an operator who has received special training. (This also applies to maintenance work with the power source turned ON.) → Enforcement of safety training CAUTION - For teaching work, prepare a work plan related to the methods and procedures of oper - atin
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The points of the precautions given in the separate "Safety Manual" are given below. Refer to the actual "Safety Manual" for details. Use the robot within the environment given in the specifications. Failure to do so could CAUTION lead to a drop or reliability or faults. (Temperature, humidity, atmosphere, noise environ- ment, etc.) Transport the robot with the designated transportation posture. Transporting the robot CAUTION in a non-designated posture could lead to personal injuri
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Revision history Date of Point Instruction Manual No. Revision Details 2003-10-10 BFP-A8323 First print 2004-05-20 BFP-A8323-A Installing the hand input/output cable was added. Error in writing correction.
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■ Introduction Thank you for purchasing the Mitsubishi industrial robot. This instruction manual explains procedures to be taken for unpacking, installing, servicing and inspecting the robot arm. Always read through this manual before starting use to ensure correct usage of the robot. ・ No part of this manual may be reproduced by any means or in any form, without prior consent from Mitsubishi. ・ The details of this manual are subject to change without notice. ・ An effort has been made to make
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CONTENTS Page 1 Before starting use ......................................................................................................................................................................... 1-1 1.1 Using the instruction manuals ............................................................................................................................................ 1-1 1.1.1 The details of each instruction manuals .................................................................
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Page (2) Lubrication method ................................................................................................................................................... 5-50 5.3.5 Replacing the backup battery ................................................................................................................................... 5-51 (1) Replacing the robot arm battery ...............................................................................................................
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1Before starting use 1 Before starting use This chapter explains the details and usage methods of the instruction manuals, the basic terminology and the safety precautions. 1.1 Using the instruction manuals 1.1.1 The details of each instruction manuals The contents and purposes of the documents enclosed with this product are shown below. Use these documents according to the application. For special specifications, a separate instruction manual des
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1Before starting use 1.1.2 Symbols used in instruction manual The symbols and expressions shown in Table 1-1 are used throughout this instruction manual. Learn the meaning of these symbols before reading this instruction manual. Table 1-1 : Symbols in instruction manual Symbol Meaning - Precaution indicating cases where there is a risk of operator fatality or seri ous injury if handling is mistaken. Always observe these precautions to safely DANGER use the robot. Precaution indicating cases wh
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1Before starting use 1.2 Safety Precautions Always read the following precautions and the separate "Safety Manual" before starting use of the robot to learn the required measures to be taken. CAUTION All teaching work must be carried out by an operator who has received special training. (This also applies to maintenance work with the power source turned ON.) → Enforcement of safety training CAUTION - For teaching work, prepare a work
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1Before starting use 1.2.1 Precautions given in the separate Safety Manual The points of the precautions given in the separate "Safety Manual" are given below. Refer to the actual "Safety Manual" for details. Use the robot within the environment given in the specifications. Failure to do so could CAUTION - lead to a drop or reliability or faults. (Temperature, humidity, atmosphere, noise envi ronment, etc.) Transport the robot with the designated transportation posture. Transporting the
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2Unpacking to Installation 2 Unpacking to Installation 2.1 Confirming the product The standard configuration of the robot arm, part of the purchased product, is shown in Table 2-1. Confirm the parts. Users who have purchased optional products should refer to the separate "Standard Specifications". Table 2-1 : Standard configuration No. Part name Type Qty. Remarks 1 Robot arm RV-6S series 1 unit 2 Guarantee card 1 copy 3 Installation bolts M
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2Unpacking to Installation 2.2 Installation 2.2.1 Unpacking Pull off <1> Tape <2> Upper lid (b) (a) Robot arm ! CAUTION Always unpack the ! robot at a flat place. The robot could tilt over if unpacked at an unstable place. (c) Fig.2-1 : Unpacking the robot arm The robot is shipped from the factory in cardboard and wooden frame packing. Always refer to Fig. 2-1 and unpack the robot. Handle the robot arm according to "2.2.2 Transportation procedures (Transporting with a crane)". The unpacki
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2Unpacking to Installation 2.2.2 Transportation procedures (Transporting with a crane) Wire Fixing plate Suspension fitting Hexagon socket bolt (four M10 x 25, four spring washers for M10) Front Side Fig.2-2 : Transportation procedures (transporting with a crane) 1) Attach the suspension fittings to the left and right sides of the shoulder section, and securely fix with bolts (four M10 x 25, four spring washers for M10). At this time, fix two o
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2Unpacking to Installation 2.2.3 Installation procedures 1) The robot installation surface has been machine finished. Use the installation holes (4-φ9 holes) opened at the four corners of the base, and - securely fix the robot with the enclosed installa tion bolts (M8 x 40 hexagon socket bolts). Installation of the robot arm is a very important step for ensuring the optimum functions of the - robot. Observe the following points when design ing. 2) Install the robot on a level surface.
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2Unpacking to Installation 2.2.4 Grounding procedures (1) Grounding methods 1) There are three grounding methods as shown in Fig. 2-4, but the dedicated grounding (Fig. 2-4 (a)) should be used for the robot arm and controller Controller Controller Controller when possible. (Refer to the separate " Controller and and and Robot arm Robot arm Robot arm Setup, Basic Operation and Maintenance" for personal personal personal computer computer compu
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2Unpacking to Installation 2.2.5 Connecting with the controller Controller Robot arm CN2 CN1 Motor power cable (7m) (CN1) Motor signal cable (7m) (CN2) Controller Robot arm Motor signal (CN2) Motor power (CN1) CN2 CN1 Motor power cable (5m) Motor signal cable (5m) Fig.2-6 : Connecting the machine cables 2-10 Installation