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Owner’s Manual
SmartOnline™ 3-Phase 20kVA & 30kVA
Intelligent True On-Line UPS Systems
Input/Output Voltage: 120/208V AC, 3ø, 4 wire (plus ground), wye
Table of Contents
( ) 8
1. Important Safety Warnings 2 5. Operation Special Conditions
5.1 Operation On Bypass—Voltage Out Of Range 8
2. Control Panels 3
5.2 Inverter On Warnings 9
2.1 Front Panel 3
5.3 Operation Under Shutdown 9
2.2 Battery Access Panel (Cover Removed) 4
5.4 Operation Of Manual Bypass Switch 9
2.3 Rear Panel 5
6. Communications
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1. Important Safety Warnings SAVE THESE INSTRUCTIONS. This manual contains important instructions and warnings that should be followed during the installation and maintenance of all Tripp Lite SmartOnline 3-Phase 20kVA and 30kVA UPS Systems. UPS Location Warnings • Install your UPS in a controlled en vironment. • Install your UPS indoors, a w ay from heat, direct sunlight, dust, and e xcess moisture or other conducti v e contaminants. • Install your UPS in a struct
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2. Control Panels 2.1 Front Panel Note: Familiarize yourself with the location and function of the features on your UPS system before installing and operating it. 13 4 3 6 7 2 1 12 5 8 9 10 11 1. “ON” Button: This b utton turns the UPS System's in v erter ON. 2. “OFF” Button: This b utton turns the UPS System's in v erter OFF . Note: If the UPS System remains off for an extended period of time, it should be turned back on periodically to allow the internal batteries to recharge.
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( ) 2. Control Panels continued 2.2 Battery Access Panel (Cover Removed) Individual models may vary slightly from diagram. 1 4 3 2 7 5 6 1. Internal Battery Packs: These supply backup runtime to connected equipment. Each pack consists of tw o strings (one positi v e and one ne g ati v e). The number of included battery packs v aries depending on UPS model number . Battery packs must replaced by a qualif ied electrician. Note: The UPS system ships with the in
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( ) 2. Control Panels continued 2.3 Rear Panel Individual models may vary slightly from diagram. 9 8 6 11 5 7 10 12 3 2 1 15 4 13 15 14 1. Manual Bypass Switch: This dial is used to put the UPS in “BYP ASS” mode, which must be done before performing an y maintenance on the UPS with the connected load supported. (See section 5, Operation (Special Conditions), for step-by-step instructions for going into “BYP ASS. ”) While this switch is on “BYP AS
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3. Installation 3.1 UPS Location Move your UPS over short distances using its wheels. Note: The wheels are not designed to provide long-term support for the UPS system after final installation. Mounting bracket installation is required. 3.2 Mounting Bracket Installation DANGER! RISK OF PRODUCT DAMAGE AND SERIOUS PERSONAL INJURY The UPS System's wheels are not designed to provide long-term support for the UPS system after final installation. Mounting bracket installation is uired req . If th
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( ) 3. Installation continued ( ) 3.4 UPS Input And Output Hardwire Connection continued WIRING CONNECTION Connect your wiring to the input and output terminal blocks located on the rear panel of your UPS (see f igure belo w). CAUTION! Qualified personnel should follow all procedures prescribed by N.E.C. and other local codes for hardwiring devices to a utility source. Ensure that cables are fitted with cable sleeves and are secured by connector clamps. G N1 R1 S1 T1 T
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( ) ( ) 4. Operation Normal Conditions continued 4.4 LCD Display Select Button Momentarily press the “SELECT” b utton on the front panel to bro wse through dif ferent po wer readings on the LCD Display . BYPASS OUTPUT R: XXXV R: XXX.XV (Bypass & Output V oltage) S: XXXV S: XXX.XV T: XXXV T: XXX.XV Press "SELECT" Button OUTPUT LO AD R: XXX% XXX.XA (Output Load & Current) S: XXX% XXX.XA T: XXX% XXX.XA Press "SELECT" Button MAINS INVERTER R: XXXV R: XXX.XV (Mains & Inv
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( ) ( ) 5. Operation Special Conditions continued 5.2 Inverter On Warnings When the in v erter is ON, the LCD Display may sho w an y one of the follo wing w arnings: Condition LCD Display Message UPS Output Overload O VERLO AD 110% UPS Char ger F ailure CHARGER F AILURE Abnormal Input Frequenc y FREQ UENCY ERR OR Abnormal Input Phase PHASE ABNORMAL! Battery is Depleting* ON B A TTER Y Battery Char ge is Nearly Depleted* B A TTER Y LO W . * During a prolonged bla
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6. Communications 6.1 RS-232 Interface This female DB9 port connects your UPS via an RS-232 cable to a w orkstation or serv er equipped with T ripp Lite softw are. The port uses RS-232 communications to report UPS status and po wer conditions. Using this port, T ripp Lite softw are can monitor and manage netw ork po wer and automatically sa v e open f iles and shut do wn equipment during a black out. Contact T ripp Lite Customer Suppor
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( ) 6. Communications continued 6.4 Remote Emergency Power Off (EPO) This optional feature is only for those applications which require connection to a f acility's Emer genc y Po wer Of f (EPO) circuit. When the UPS System is connected to this circuit, it enables emer genc y shutdo wn of the output. Using a user -supplied cable, connect the UPS System's EPO port to a user - supplied remote switch. The EPO port is not a phone line sur ge
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( ) 7. Adding or Replacing Internal Batteries continued 7.1 Internal Battery Pack Wiring Diagram Qualif ied service personnel should f amiliarize themselv es with the battery pack wiring diagram prior to adding or replacing batteries. The battery module can accept up to four battery packs (each pack consisting of tw o strings). The diagram sho ws all four battery packs connected for illustrati v e purposes only. The actual number of batteries shipped w
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( ) 7. Adding or Replacing Internal Batteries continued Place the UPS System in Bypass Mode or completely turn it of f, 1 depending on preference. (See section 5.4, Operation of Manual Bypass Switch, or 4.2, Turning the UPS Off.) Remo v e battery access panel, located on the FR ONT of the UPS 2 2 system. Disconnect the RED and BLACK cables attached to each internal 3 3 battery pack. Remove the battery cartridge fuses from each fuse block. 4 4 Save the fuses. Di
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( ) 7. Adding or Replacing Internal Batteries continued Remove the fuse block bracket. 6 6 Slide the battery string with the RED cable into an empty slot within 7 7 the battery compartment as shown. Make sure that the string is 7A oriented as shown in the diagram . TERMINALS Note: If the auxiliary battery connector is in the way, remove its mounting screw and 7B position the cable to allow adequate room to add the battery strings . 7A 7B Slide the battery string with the BLACK cable ne xt
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240 ( ) 7. Adding or Replacing Internal Batteries continued Connect the BLUE and WHITE jumper cables on each internal battery 10 10 pack to its corresponding fuse block. See printing ne xt to fuse block to locate the correct fuse block for each cable. Insert the battery cartridge fuses into each fuse block. The fuses are 11 11 identical, and can be inserted into an y of the blocks. Mak e sure that the fuses are firmly snapped into place. DANGER! BATTERY CARTRIDGE F
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( ) 7. Adding or Replacing Internal Batteries continued WARNING! OBSERVE PROPER POLARITY! Connect BLACK-to-BLACK and RED-to-RED. Failure to observe proper polarity will cause permanent damage to the UPS System and create a potential for serious personal injury. Connect the BLACK cable for each internal battery pack to the 13 13 / 14 nearest BLACK connector located inside the UPS system's battery module. Connect the RED cable for each internal battery pack to the nearest 14 RED conn
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9. Specifications Model: SU20K3/3 Model: SU20K3/3XR5 Input Input Input Voltage 120/208V AC, 3ø, 4 Wire (plus ground), wye Input Voltage 120/208V AC, 3ø, 4 Wire (plus ground), wye Input Frequency 60 Hz ± 3 Hz Input Frequency 60 Hz ± 3 Hz Voltage Correction Range 88-144/166-250V AC Voltage Correction Range 88-144/166-250V AC Input Current (Per Phase, On-Line) 60A Input Current (Per Phase, On-Line) 60A Inrush Current <300A Inrush Current <300A Power Factor (Full Load) >0.95 Power Factor (Full Load)
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( ) 9. Specifications continued Model: SU30K3/3 Model: SU30K3/3XR5 Input Input Input Voltage 120/208V AC, 3ø, 4 Wire (plus ground), wye Input Voltage 120/208V AC, 3ø, 4 Wire (plus ground), wye Input Frequency 60 Hz ± 3 Hz Input Frequency 60 Hz ± 3 Hz Voltage Correction Range 88-144/166-250V AC Voltage Correction Range 88-144/166-250V AC Input Current (Per Phase, On-Line) 90A Input Current (Per Phase, On-Line) 90A Inrush Current <300A Inrush Current <300A Power Factor (Full Load) >0.95 Power Fact
