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MODEL W1694
6" BENCH TOP JOINTER
INSTRUCTION MANUAL
Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com
COPYRIGHT © JULY, 2003 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
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WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities con- tains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of w
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MAINTENANCE INTRODUCTION SAFETY ELECTRICITY ASSEMBLY ADJUSTMENTS OPERATIONS CONTENTS INTRODUCTION ............................................................................................2 About Your New Jointer ......................................................................................2 Woodstock Service and Support ..............................................................................2 Warranty and Returns...................................................................
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INTRODUCTION About Your New Jointer ® Your new SHOP FOX Model W1694 6" Bench Top Jointer is specially designed to provide many years of trouble-free service. Close attention to engineering detail, ruggedly built parts, and a rigid quality control program assure safe and reliable operation. The Model W1694 features a 2 HP, 110V motor, which is capable of 19,000 RPM. The Model W1694 also 3 features a two knife cutterhead with HSS blades, a 2 ⁄8" dust port with a high-powered suction impeller, 1 1
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INTRODUCTION INTRODUCTION Warranty and Returns ® Woodstock International, Inc. warrants all SHOP FOX machinery to be free of defects from work- manship and materials for a period of 2 years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or acci- dents, lack of maintenance, or to repairs or alterations made or specifically authorized by anyone other than Woodstock International, Inc. ® Wood
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SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury, MAY result in property damage. This symbol is used to alert the
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SAFETY 12. DO NOT force tool. The machine will do a safer and better job at the rate for which it was designed. 13.Use correct tool. DO NOT force machine or attachment to do a job for which it was not designed. 14. Wear proper apparel. DO NOT wear loose clothing, neck ties, gloves, jewelry; and secure long hair away from moving parts. 15.Remove adjusting keys, rags, and tools. Before turning the machine on, make it a habit to check that all adjusting keys and wrenches have been removed. 16.Avoid
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Know Your Machine An important part of safety is knowing your machine and its components. Please take the time to learn the items shown in the pictures below. The letters in the picture correspond to the following descrip- tions in the text. C D B E A F G I H J L M K H. Power Switch A. Outfeed Table I. Dust Port B. Fence J. 90˚ Stop Slide C. Cutterhead Blade Guard K. Fence Sliding Handle D. Infeed Table L. Fence Tilting Handle E. Jointer Body M. Table Height Knob F. Rubber Feet G. Cutterhead Acc
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SAFETY Safety Instructions for Your Jointer READ and understand this Use this and other machinery with caution entire instruction manual and respect. Always consider safety first, as before using this machine. it applies to your individual working condi- Serious personal injury tions. No list of safety guidelines can be com- may occur if safety and plete—every shop environment is different. operational information is Failure to follow guidelines could result in not understood and fol- serious pe
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Avoiding Potential Injuries Figure 1. Correct operator and workpiece position, guard is in place, and push blocks are being used. Figure 2. Never surface plane without push blocks! Figure 3. Never stand directly behind the workpiece! Figure 4. Never plane/edge-joint with Figure 5. Never joint end grain! the guard removed! -8- SAFETY
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ELECTRICITY ELECTRICAL REQUIREMENTS 110V Operation Grounding ® The SHOP FOX Model W1694 2 HP, 110 volt motor draws approximately 12 amps. Serious injury or fire may Since other machines may be using the same occur if you plug this circuit, make sure the circuit, circuit breaker, machine into a receptacle or fuse can carry the total load without tripping. that is not grounded. If the total amperage load of all machines and Connect this machine to the jointer exceeds the amperage rating of the gro
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ASSEMBLY 78 10 9 6 13 12 14 5 11 15 4 1 2 3 Figure 7. Loose parts shipped with the jointer. Inventory The Model W1694 is a Item Qty 1 heavy machine at 92 ⁄2 1. Filter Bag ......................................1 lbs. Use assistance 2. Trash Bag Support Segments................3 when lifting or moving 3. Connectors ....................................3 the machine. 4. Fence ..........................................1 5. Push Blocks .......................
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ASSEMBLY Shop Preparation Initial Cleaning The exposed and unpainted jointer surfaces are coated with a waxy oil to prevent rust during storage and shipment. DO NOT use chlorine ONLY ALLOW TRAINED based solutions or solvents to remove the this PEOPLE in your shop! Make waxy oil, or you will damage the painted sur- sure shop entrances are faces. Remove the waxy oil with a solvent based locked and machines are degreaser before you use the jointer. Always correctly turned off with follow all usage
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UNPLUG POWER CORD before you do any assem- bly or adjustment tasks! Otherwise, serious per- Rubber Feet sonal injury to you or oth- ers may occur! READ and understand this entire instruction manual Figure 8. Attached rubber feet. before performing any operations with your machine. Serious personal injury may occur if safety and operational informa- tion is not understood and followed. Rubber Feet To attach the rubber feet, do these steps: Slide the four rubber feet onto the four corners of the j
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ASSEMBLY Fence Assembly The fence assembly consists of the fence, the fence adjusting bracket, and the fence tilting handle. To assemble the fence assembly, do these steps: 1. Attach the fence to the fence adjusting bracket with four 8mm flat washers and four M8-1.25 x 20 cap screws (Figure 11). 2. Slide the fence assembly over the dovetail Figure 11. Attaching the fence to the fence way and onto the fence support (Figure adjusting bracket. 12). 3. Secure the fence assembly to the fence sup- po
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90˚ Stop Slide To install the 90˚ stop slide, do these steps: Slide the 90˚ stop slide under the limit plate as shown in Figure 14. Do not worry about its exact position at this time. Further adjustment of the 90˚ stop slide will be discussed in the Adjustments section. Dust Port Figure 14. Installing the 90˚ stop slide. 1 The Model W1694 has a 2 ⁄2" dust port with a built-in suction impeller. The dust port can con- nect to a standard 30 gallon trash can or a 30 gallon plastic trash bag. To con
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ASSEMBLY To connect the dust port to a trash bag, do these steps: 1. Slip the filter bag spring into the filter bag arm. 2. Slide the filter bag arm over the dust port. 3. Assemble the trash bag support by sliding the connectors into the channels of the trash bag support segments (Figure 17). 4. Slide the opening of the trash bag inside and over the trash bag support (Figure 18). Let the trash bag hang over approximately 3"- Figure 17. Assembling the trash bag support. 4". 5. Secure the filter b
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ADJUSTMENTS UNPLUG the power cord before you do any assem- bly or adjustment tasks! Otherwise, serious per- sonal injury to you or oth- ers may occur! Fence Tilting Handle Fence Sliding Handle Fence The fence assembly has two primary methods of Figure 20. Fence bracket assembly. adjustment: • The face of the fence is adjustable relative to the table surface. • The fence position is adjustable across the width of the table. To adjust the fence face angle relative to the table surface, do these st
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ADJUSTMENTS Fence Angle Stops There are three fence angle stops: 90˚, 45˚ inward, and 45˚ outward. The angle stops allow the fence to be quickly and accurately posi- tioned at various angles. To adjust the 90˚ angle stop, do these steps: 1. Using a machinist’s square, position the fence 90˚ relative to the table surface (Figure 21). Figure 21. Setting the fence to 90˚. 2. Position the limit plate in the forward slot of the 90˚ slide stop. 3. Loosen the jam nut on the 90˚ stop slide. 4. Using a
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To adjust the 45˚ inward angle stop bolt, do these steps: 1. Slide the 90˚ stop slide away from the back of the fence. 2. Using a 45˚ square, position the fence 45˚ relative to the table surface. 3. Loosen the jam nut on the 45˚ inward stop bolt (Figure 23). 4. Adjust the 45˚ inward stop bolt until it makes contact with the back of the fence. Figure 23. 45˚ inward angle stop bolt. 5. Retighten the jam nut loosened in step 3. To adjust the 45˚ outward angle stop bolt, do these steps: 1. Using a
