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6" JOINTER
MODEL G0526
INSTRUCTION MANUAL
COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#5503 PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE
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WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of
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Table Of Contents SECTION 1: SAFETY........................................................................................................................3 Safety Instructions For Power Tools ..........................................................................................3 Additional Safety Instructions For Jointers ................................................................................5 SECTION 2: INTRODUCTION .................................................................
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SECTION 8: SERVICE ADJUSTMENTS ........................................................................................31 About Service............................................................................................................................31 Outfeed Table Height................................................................................................................31 Depth-Of-Cut Scale ....................................................................................
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SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substi- tute for proper accident prevention measures.
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Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make 15. USE RECOMMENDED ACCESSORIES. sure your extension cord is in good condi- Consult the owner’s manual for recom- tion. Conductor size should be in accor- mended accessories. The use of improper dance with the chart below. The amperage accessories may cause risk of injury. rating should be listed on the motor or tool nameplate. An undersized cord will cause 16. REDUCE THE RISK OF UNINTENTION- a drop in line voltage resulting
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Additional Safety Instructions For Jointers 1. JOINTING SAFETY BEGINS with your 9. JOINT WITH THE GRAIN. Jointing against lumber. Inspect your stock carefully before the grain is dangerous and could produce you feed it over the cutterhead. If you have chatter or excessive chip out, which could any doubts about the stability or structural lead to loss of control over the workpiece. integrity of your stock, DO NOT JOINT IT! 10. WITH THE EXCEPTION OF RABBETING, 2. MAINTAIN PROPER RELATIONSHIPS of a
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SECTION 2: INTRODUCTION Most importantly, we stand behind our machines. Commentary If you have any service questions or parts requests, please call or write us at the location listed below. Grizzly Industrial, Inc. 1203 Lycoming Mall Circle Lack of familiarity with Muncy, PA 17756 this manual could Phone: (570) 546-9663 cause serious person- Fax: (800) 438-5901 al injury. Become E-Mail: techsupport@grizzly.com familiar with the con- Web Site: http://www.grizzly.com tents of this manual, includi
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SECTION 3: CIRCUIT REQUIREMENTS Amperage Draw Plug-Type The Model G0526 features a 110V/220V motor The cord set enclosed is equipped with a NEMA that is prewired at 110V. 5-15 plug (Figure 1a). Amperage Draw 110V (prewired) .................................... 18 Amps 220V ...................................................... 9 Amps Circuit Breaker Use the following guidelines when choosing a cir- cuit breaker (circuit breakers rated any higher are not adequate to protect the circuit): Figure 1
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Circuit Capacity Extension Cords Always check to see if the wires in your circuit are Because of the high amperage draw from this capable of handling the amperage draw from machine, we do not recommend the use of exten- your machine, as well as any other machines that sion cords. Instead, position your equipment near could be operating on the same circuit. If you are installed wiring to eliminate the need for exten- unsure, consult a qualified electrician. sion cords. If the circuit breaker trip
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SECTION 4: MACHINE FEATURES External Features Fence Tilt Pedestal Lever Switch Fence Lock Handle Cutterhead Guard Fence Infeed Table Outfeed Table Infeed Table Height Handwheel Outfeed Table Height Handwheel Outfeed Table Infeed Table Lock Handle Lock Handle Dust Port Figure 2. External features. G0526 6" Jointer -9-
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Common Terms & Definitions Infeed Table: The infeed table is where the cut- Table Lock Handles: The threaded handles that ting operation begins. When facing the front of must be loosened before the height of the the jointer, it is on the right-hand side. The tables can be adjusted. They are then tight- wood travels right to left; from the infeed table, ened after the height is properly set. across the cutterhead, and onto the outfeed table. Rabbet Cut: A rabbet cut is a groove cut along the long
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SECTION 5: SET UP About This Section Parts Inventory The purpose of this section is to guide you through the required steps to get your machine out of its packaging and into operating condition. B C This machine presents serious injury hazards to untrained users. Read through this entire man- ual to become familiar with the controls and D operations before start- A ing the machine! Figure 3. Loose components. A. Push Paddles ............................................2 B. Jointer Stand........
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J Z P O Y Q X S T U V W R K Jointer mounting hardware Figure 5. Figure 7. Large hardware bag contents. bag contents. O. V-Belt Belt Guard ......................................1 3 3 J. Hex Bolts ⁄8"-16 x ⁄4" ................................3 5 1 P. Hex Bolt ⁄16"-18 x 2 ⁄2"................................1 3 K. Lock Washers ⁄8" ......................................3 5 Q. Flat Washer ⁄16" ........................................1 R. V-Belt A-54 ................................................
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FF EE CC DD Figure 9. Cutterhead guard bag contents. Figure 10. Dust port bag contents. 1 1 DD. Phillips Head Screws ⁄4"-20 x ⁄2" ............4 CC. Cutterhead Guard ....................................1 1 EE. Flat Washers ⁄4" ......................................4 FF. Dust Port ..................................................1 G0526 6" Jointer -13-
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R R R R R R E E E E E R R E T T T T T R E E R R R T R E E E E E E T T E E E E E T T T E E T T M M M M M E E M E E E M M M M M A A A M A M A A A A A I A I A I I A I I A I I I I I I D I D D D D D D D D D D D D Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE ASSEMBLY PROCESS! Lock Wing 5 ⁄8'' Nut Nut # 10 Countersunk Thumb 1 ⁄4'' Phillips Phillips Screw Slotted Head Head Screw Screw Screw 5 ⁄16'' 9 ⁄16'' 3 ⁄8'' Carriage Button Cap Flange Bolt Head Screw Bolt Screw
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Clean Up Site Considerations The unpainted surfaces are coated with a waxy Floor Load oil to protect them from corrosion during ship- The Model G0526 weighs 247 lbs and has a base ment. Remove this protective coating with a sol- footprint of 20" x 60". Most commercial floors are suitable for the machine. Some residential floors vent cleaner or citrus-based degreaser such as may require additional reinforcement to support Grizzly’s G7895 Degreaser. To clean thoroughly, both the machine and operat
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Beginning Assembly Jointer To Stand This section covers the basic assembly and Components and Hardware Needed: Qty adjustment instructions needed to begin opera- Jointer ..........................................................1 tion. Complete the assembly in the order provid- Jointer Stand................................................1 3 3 ed in this manual and then read the remaining Hex Bolts ⁄8"-16 x ⁄4" ..................................3 3 portion of the manual before attempting any typ
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V-Belt Components and Hardware Needed: Qty V-Belt A-54 ..................................................1 Tools Needed: 12mm Wrench or Socket ............................1 Straightedge ................................................1 To install the V-belt: 1. Remove the back access panel from the join- Figure 14. The V-belt should be in alignment ter stand. with the two pulleys. 2. Using a 12mm wrench, loosen the motor mount bolts. Note—DO NOT completely — If the V-belt is aligned between the
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Dust Port Fence Components and Hardware Needed: Qty Components and Hardware Needed: Qty Dust Port......................................................1 Fence Assembly ..........................................1 1 1 1 1 Phillips Screws ⁄4"-20 x ⁄2" ..........................4 Lock Handle ⁄2"-12 x 1 ⁄4" ............................1 1 1 Flat Washers ⁄4" ..........................................4 Special Nut ⁄2"-12 ........................................1 1 Flat Washer ⁄2" ......................
