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Gas-fired
Water boiler
Series 2
User’s
NOTICE:
Series 1/Series 2 identification
Information
Read the boiler rating plate to
determine the series number. The
rating plate is located on the right
Manual
side of the boiler.
Ultra-80, -105, -155, -230 & -310
with
If the information in this manual is not followed exactly, a fire or
explosion may result, causing property damage, personal injury or
loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this
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GAS-FIRED WATER BOILER SERIES 2 — User’s Information Manual Please read this page first Hazard definitions The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning the life of the product. Indicates presence of hazards that will cause severe personal injury, death or substantial property damage. Indicates presence of hazards that can cause severe personal injury, death or substantial p
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GAS-FIRED WATER BOILER SERIES 2 — User’s Information Manual STOP!! — Read before proceeding Failure to adhere to the guidelines on this page can result in severe personal injury, death or substantial property damage. Boiler service and maintenance — To avoid electric shock, disconnect electrical supply before performing maintenance. To avoid severe burns, allow boiler to cool before performing maintenance. You must maintain the boiler as outlined in this manual and have the boiler started
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GAS-FIRED WATER BOILER SERIES 2 — User’s Information Manual Prevent combustion air contamination If the boiler combustion air inlet is located in any area Pool and laundry products and common household likely to cause contamination, or if products which and hobby products often contain fluorine or chlorine would contaminate the air cannot be removed, you compounds. When these chemicals pass through the must have the combustion air and vent repiped boiler, they can form strong acids. The acid ca
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GAS-FIRED WATER BOILER SERIES 2 — User’s Information Manual Perform maintenance per schedule below Follow the maintenance procedures given throughout this manual. Failure to perform the service and maintenance or follow the directions in this manual could result in damage to the boiler or system, resulting in severe personal injury, death or substantial property damage. Part number 550-100-027/0404 5
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GAS-FIRED WATER BOILER SERIES 2 — User’s Information Manual Maintenance procedures The boiler must be inspected and started annually, at the beginning of the heating Boiler must be season, by a qualified service technician. In addition, the maintenance and care serviced and of the boiler designated on page 5 and explained on pages 6 through 9 must be performed to assure maximum boiler efficiency and reliability. Failure to service maintained and maintain the boiler and system could result in eq
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GAS-FIRED WATER BOILER SERIES 2 — User’s Information Manual Maintenance procedures (continued) Monthly 1. Visually inspect the flue gas vent piping for any signs of blockage, leakage or deterioration Check vent piping of the piping. Notify your qualified service technician at once if you find any problem. Failure to inspect the vent system as noted above and have it repaired by a qualifed service technician can result in vent system failure, causing severe personal injury or death. Check air pi
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GAS-FIRED WATER BOILER SERIES 2 — User’s Information Manual Maintenance procedures (continued) Periodically 1. If the system is equipped with a low water cutoff, test the low water cutoff periodically Test low water during the heating season, following the low water cutoff manufacturer’s instructions. cutoff (if installed) Every 6 months 1. Remove boiler front access door and perform gas leak inspection per steps 1 through 7, Check boiler piping Operating Instructions, page 9. If gas odor or le
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GAS-FIRED WATER BOILER SERIES 2 — User’s Information Manual Operating Instructions FOR YOUR SAFETY READ BEFORE OPERATING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance does not have a pilot. It is equipped with C. Use only your hand to turn the gas control knob. Never an ignition device which automatically lights the burner. use tools. If the knob will not turn by hand, don't try to Do n
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GAS-FIRED WATER BOILER SERIES 2 — User’s Information Manual Ultra boiler components . . . 1. Cast aluminum heat exchanger 15. Gas connection pipe 2. Exchanger access cover 16. PhD Control Module 3. Blower 16a. Top front cover 4. Gas valve 17. Transformer 4a. Manual gas valve 18. Air intake adapter 4b. Gas valve sensing line 19. Electrical entrance cover plate 5. Venturi 19a. Low voltage terminal strip 5a. Air inlet silencer 19b. Line voltage terminal strip 6. Flue gas sensor 20. Boiler drain va
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GAS-FIRED WATER BOILER SERIES 2 — User’s Information Manual GAS-FIRED WATER BOILER SERIES 2, WITH PhD PhD PhD TECHNOLOGY PhD PhD Part number 550-100-027/0404 11
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GAS-FIRED WATER BOILER SERIES 2 — User’s Information Manual 12 Part Number 550-100-027/0404
