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SYNC-USER Rev B
User’s Information Manual
Models: 1.0 - 1.3 - 1.5
WARNING: If the information in these instructions is not
followed exactly, a fire or explosion may result causing property
damage, personal injury or death.
-- Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
-- WHAT TO DO IF YOU SMELL GAS
� Do not try to light any appliance.
� Do not touch any electrical switch; do not use any phone in your
building.
� Immediatel
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Contents HAZARD DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3. OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . 9 PLEASE READ BEFORE PROCEEDING . . . . . . . . . . . . 3 4. SMART TOUCH CONTROL MODULE 1. PREVENT COMBUSTION AIR CONTAMINATION . . . 4 SYNC Control Module . . . . . . . . . . . . . . . . . . . . . . . . 10 2. MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . 5 Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
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User’s Information Manual Please read before proceeding The SYNC Installation and Operation Boiler service and maintenance – NOTICE Manual along with the SYNC Service � To avoid electric shock, disconnect electrical supply Manual are for use only by a qualified before performing maintenance. heating installer/service technician. Refer only to this User’s Information � To avoid severe burns, allow boiler to cool before Manual for your reference. Improper performing maintenance. installation,
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User’s Information Manual 1 Prevent combustion air contamination If the boiler combustion air inlet is located WARNING Table 1A Corrosive Contaminants and Sources in any area likely to cause contamination, or if products which would contaminate Products to avoid: the air cannot be removed, you must have the combustion air and vent re-piped and Spray cans containing chloro/fluorocarbons terminated to another location. Permanent wave solutions Contaminated combustion air will damage the boiler,
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User’s Information Manual 2 Maintenance schedule Service technician Owner maintenance (see the SYNC Service Manual) (see pages 6 - 8 for detailed instructions) General: • Address reported problems, if any • Check boiler area • Inspect interior; clean and vacuum if necessary; Daily • Check pressure/temperature • Clean condensate trap and fill with fresh gauge water •Check for leaks (water, gas, flue, condensate) • Verify flue and air lines in good condition and sealed tight • Check vent pi
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User’s Information Manual 2 Maintenance schedule Read the list of potential materials listed in Table 1A on Maintenance procedures page 4 of this manual. If any of these products are in the room from which the boiler takes its combustion air, they Boiler must be serviced and maintained must be removed immediately or the boiler combustion air (and vent termination) must be relocated to another The boiler must be inspected and started WARNING area. annually at the beginning of the heating
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User’s Information Manual 2 Maintenance schedule (continued) 3. Fill with fresh water until the water begins to pour out Use materials approved by the authority NOTICE of the drain. having jurisdiction. In the absence of other authority, PVC and CPVC pipe must 4. Replace the cap. Press the cap onto the trap until the comply with ASTM D1785 or D2845. cap makes contact with the drain. Cement and primer must comply with 5. Replace the retaining screw. ASME D2564 or F493. For Canada use CSA or
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User’s Information Manual 2 Maintenance schedule Check automatic air vents Have leaks fixed at once by a qualified WARNING service technician. Failure to comply could 1. Reference FIG. 2-3 below. result in severe personal injury, death, or substantial property damage. 2. Remove the caps (FIG. 2-3 – “A”) from the automatic air 3. Replace the front access door. vents in the system and check operation by slightly depressing valve “B” (FIG. 2-3) with the tip of a Operate relief valve screwdri
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User’s Information Manual 3 Operating instructions FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. A. This appliance does not have a pilot. It is • Immediately call your gas supplier from a equipped with an ignition device which neighbor’s phone. Follow the gas supplier’s automatically lights the burner. Do not try instructions. to light the burne
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User’s Information Manual 4 SMART TOUCH control module SYNC control module The Status Screen displays boiler status, Cascade addresses, outlet water temperature, inlet water temperature, system temperature, and tank temperature. The boiler can be changed by pressing the ON/OFF button. The Details Screen and Main Menu Screen can be accessed by pressing the appropriate button. Figure 4-1 Status Screen When the ON/OFF switch is turned to the ON position, the � SH BMS - The boiler has received a c
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User’s Information Manual 4 SMART TOUCH control module (continued) Hot Water Tank Temperature - This is the temperature as Boiler Configuration - This line shows the current measured by the tank sensor in the hot water storage tank. configuration of the two control modules inside the unit. Time - The time is displayed in the upper right-hand corner of Outlet Water Temperature - This is a calculated temperature the display. It is displayed in 24 hour format. Reference the based on the readings
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User’s Information Manual 4 SMART TOUCH control module Figure 4-2 Details Screen � Alarm - Is ON when a fault has been detected and the The Details Screen is accessed by pressing the DETAIL button alarm contacts are closed. Is OFF when the alarm on the Status Screen. This screen shows the status of the contacts are open. various safeties, inputs and outputs to each control module. � Louver Proving Switch - Is ON when a remote proving Selection of the control module to be viewed is accompli
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User’s Information Manual 4 SMART TOUCH control module (continued) A blank message box is located on the Details Screen. This Time - The time is displayed in the upper right-hand corner of box will display various messages detailing the status of the the display. It is displayed in 24 hour format. Reference the control module. If a message is present in this box, the night setback parameters in the SYNC Service Manual for DETAILS button on the Status Screen will contain a yellow information
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User’s Information Manual 4 SMART TOUCH control module Use the Main Menu Screen (FIG. 4-3) to access the screens necessary to set temperatures, operating conditions, and monitor boiler operation. The SYNC is equipped with a SMART TOUCH control system. All menu options are accessed by touching the screen with your finger or a stylus from a PDA. Figure 4-3 Main Menu Screen The Main Screen allows navigation to eight (8) additional Navigation to the Main Screen can be accomplished by pressing scre
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Notes 15
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Revision Notes: Revision A (ECO #C02428) initial release. Revision B (ECO #C04062) reflects changes to the terminology in all SYNC manuals and labels from module to heat exchanger (exception: control module). SYNC-USER Rev B 7/09
