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Operating Instructions & Parts Manual Models WG3000 and WG3060
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
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Wire Feed Arc Welder wet for any reason, be absolutely Never look at arc certain that it is completely clean and General Safety welding operations dry prior to attempting use! without eye protection as described (Continued) l Always shut the equipment off and above. Never use a shade filter lens unplug the power prior to moving that is cracked, broken, or rated below Torch is “live” (has the unit. number 10. Warn others in the area not current potential) to look at the arc. l Always attach the
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WG3000 and WG3060 cylinders contain gas under high Code for Safety in Welding and General Safety pressure. If damaged, a cylinder can Cutting explode. Since gas cylinders are CSA Standard W117.2, from Canadian (Continued) normally part of the welding process, Standards Association, Standards Sales, be sure to treat them carefully. 178 Rexdale Boulevard, Rexdale, l Protect compressed gas cylinders Ontario, Canada M9W 1R3 from excessive heat, mechanical Cutting And Welding Processes shocks, and ar
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Wire Feed Arc Welder 2. Fasten screws through foot into 3. Loosen the wire feed tensioning Assembly (Continued) cabinet. screw on the drive mechanism. This allows initial feeding of the wire into and top cover aligning the holes in the gun liner by hand. handle with holes in top cover. Tension 2. Fasten screws through top cover and Screw into handle. Panel WHEEL AND AXLE ASSEMBLY 1. Insert axle supports into slots in the Guide welder housing. Drive Roller Tube 2. Insert axle through the axle sup
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WG3000 and WG3060 3. Position one of the holes in the dioxide is not recommended due to Assembly (Continued) adjustment arm over the pins which unsatisfactory weld beads. This welder are located in the ear area of the face does not perform well with 100% switch until the wire feeds out past shield. These adjustment arms control carbon dioxide. The 75/25 mixture is the torch end. Turn welder off. the closeness of fit and can be easily recommended for general steel 9. Carefully slip the contact ti
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Wire Feed Arc Welder ARGON OR Shielding Gas ARGON MIX Installation (Continued) INSTALLATION *NOTE: Campbell Hausfeld regulator Cap WT600100AV is factory preset at 30 cfh. Pop-out No adjustment is necessary. Also, a pop- Indicator out indicator in the end of the regulator shows the amount of gas left in the cylinder. When not extended, there is approximately 10 minutes of welding left before the cylinder is empty. 7. Remember to close the gas valve when finished welding. CO 2 OR INSTALLATION Oper
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WG3000 and WG3060 MIG WIRE Maintenance (Continued) Since MIG wire maintains fair wire diameter consistency, the contact tip ® • Nozzle - use Tweco style or compatible used should match the wire size used. nozzle. Use Campbell Hausfeld nozzle When using .024 (.6 mm) wire, use the model WT5021 found at place of small groove on the drive roller. When ® purchase of welder, or use Tweco style using .030 - .035 (.8 - .9 mm) MIG or nozzle (or compatible nozzle) found at Aluminum wire, use the factory
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Wire Feed Arc Welder Welding Guidelines (Continued) The heat setting used depends on the from the vertical, depending on of weld wire, amperage, position, and size (diameter) and type of wire, welding conditions. work piece material thickness all affect position of the weld, and the thickness the speed of travel necessary for Work angle is the angle from hori- of the work piece. Consult specif- completing a good weld (See Fig. 12). zontal, measured at right angles to the ications listed on the w
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WG3000 and WG3060 Welding Guidelines (Continued) Base Metal Normal Heat, Wire Speed, Travel Travel Speed Too Fast Speed Heat Too Low Travel Speed Too Slow Heat Too High Wire Speed Too Slow Wire Speed Too Fast Figure 12 - Weld Appearance WELD PASSES Sometimes more then one pass is necessary to fill the joint. The root pass is first, followed by filler passes and the cover pass. If the pieces are thick, it may be necessary to bevel the edges PULL that are joined at a 60º angle. NOTE: Remember to
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For Information About This Product, Call 1-800-746-5641 Troubleshooting Chart - Welder Symptom Possible Cause(s) Corrective Action 1. Allow welder to cool until ON/OFF Switch lamp goes out No output 1. Duty cycle exceeded 2. Be sure all connections are secure, and attaching surface is 2. Poor work clamp connection clean 3. Replace switch 3. Defective power switch 4. Reduce circuit load, reset breaker or replace fuse 4. Blown breaker or fuse 1. Use proper size gun tip Wire tangles at drive roller
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WG3000 and WG3060 Limited 5-3-1 Warranty 1. Duration: The manufacturer warrants that it will repair, at no charge for parts or labor, the Welder, Welding Gun, or Cables, proven defective in material or workmanship, during the following time period(s) after date of original retail purchase: For 5 Years: The Welder Transformer and Rectifier For 3 Years: The Entire Welder (excluding clamps, welding gun, electrode holder, cables, or accessories packed with welder) For 1 Year: The Welding Clamps,
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Wire Feed Arc Welder WG3000 WG3000 Wiring Diagram T2 S5 T1 ON / OFF MAX S1 S2 MIN M1 2 S4 Gun 1 S3 M S5 = 8 7 6 1 2 3 4 5 6 7 8 Ground L2 (N) L1 www.campbellhausfeld.com 12 White Black Green
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Wire Feed Arc Welder WG3060 WG3060 Wiring Diagram T1 1 C1 2 T2 RD 3 S2 LG 4 L2 (N) White A2 K M1 M A1 L1 (R) Black K-A1 K-A2 LV Ground S3 S1 Green 1 2 3 4 5 6 7 8 9 10 www.campbellhausfeld.com 13 S20127°
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Wire Feed Arc Welder For Replacement Parts, call 1-800-746-5641 Please provide following information: 24 29 34 - Model number 27 - Serial number (if any) 3 23 - Part description and number as 50 shown in parts list 25 28 26 Address parts correspondence to: The Campbell Group 2 Attn: Parts Department 100 Production Drive 6 Harrison, Ohio 45030 U.S.A. 4 5 27 ** Contact Tip (See chart on Page 15) 16 17 22 1 18 19 20 21 35 11 & 30 46 42 47 49 48 36 14 9 & 10 38 37 15 40 47 7 32 39 3 33 40 1 8 MOD
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WG3000 and WG3060 Replacement Parts List - Models WG3000 and WG3060 Ref Part Number for Models: No. Description WG3000 WG3060 Qty 1 Torch assembly and hose (Includes Nos. 2-6, 34 and 50) WC600700AV WC600700AV 1 2 Torch body, front and back WC600201AV WC600201AV 1 3 Hanger clip WC600003AV WC600003AV 1 ® 4 Nozzle, Tweco Style WT502100AJ WT502100AJ 1 5 Trigger knob WC600202AV WC600202AV 1 6 Torch contact spring WC600203AV WC600203AV 1 7 Work clamp (Cord not included) WC100100AV WC100100AV 1 8 Weld
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Wire Feed Arc Welder Models WG3000 and WG3060 Glossary of Welding Terms AC or Alternating Current - electric Flux Cored Arc Welding (FCAW) - Slag - a layer of flux soot that protects current that reverses direction also called Gasless, is a welding process the weld from oxides and other periodically. Sixty cycle current travels used with a wire-feed welding contaminants while the weld is in both directions sixty times per machine. The weld wire is tubular with solidifying (cooling). Slag should
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M A R G O R P E C N A Instructions D’Utilisation & Manuel De Pièces De Rechange Modèles WG3000 et WG3060 S’il vous plaît lire et conserver ces instructions. Lire attentivement avant de monter, installer, utiliser ou de procéder à l’entretien du produit décrit. Se protéger ainsi que les autres en observant toutes les instructions de sécurité, sinon, il y a risque de blessure et/ou dégâts matériels! Conserver ces instructions comme référence. Soudeur À L’Arc Need Assistance? Call Us First! TM
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Soudeur À L’Arc Alimenté En Fil l Toujours faire fonctionner le protectrices avec écrans protecteurs Généralités Sur La soudeur dans un endroit propre, sec de bords pendant le burinage ou et bien ventilé. Ne jamais utiliser un l’ébarbage des pièces en métal. Sécurité (Suite) soudeur dans un endroit humide, l Utiliser des protège-tympans pour le sement peut causer la perte de vie ou trempe, pluvieux ou mal-ventilé. soudage aérien afin d’éviter que la blessures graves. l S’assurer que l’objet sur
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WG3000 et WG3060 causer de l’interférence avec l Lire et suivre les instructions pour Généralités Sur La le fonctionnement de les bouteilles de gaz et autre plusieurs appareils électriques équipement et la publication P-1 de Sécurité (Suite) tels que les pacemakers CGA indiquée dans les Normes de cardiaques. Toutes personnes Sécurité. indiquées dans ce manuel afin de qui utilisent ces appareils doivent réduire la possibilité de flammes et Ne jamais consulter leur médecin avant ! DANGER d’expl
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Soudeur À L’Arc Alimenté En Fil MONTAGE DU PIED MONTAGE DE SUPPORT POUR LA Installation BOUTEILLE DE GAZ 1. Placer le pied sur le soudeur et aligner les trous dans le carter du 1. Placer le support sur le soudeur en La selection d’un bon endroit peut soudeur. alignant les trous dans le carter du augmenter le rendement, sûreté de soudeur. 2. Fixer les vis à travers du pied et dans fonctionnement et la vie du soudeur à 2. Fixer les vis à travers du support et la boîte. l’arc. dans la boîte. l
