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Parts Manual for
TM
OUT FRONT Z-RIDER
ZERO TURNING HYDRO DRIVE
SERIES 0
POWER UNIT MODELS
ZF2200K
ZF2500K
ZF2500KH
MOWER UNIT MODELS
ZF6100M
ZF5200M
ZF7301M
COPYRIGHT © 2002
SNAPPER INC.
ALL RIGHTS RESERVED
(REV 4, 9/30/02) MANUAL No. 06106
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CONTENTS DESCRIPTION PAGE FUEL TANK ASSEMBLY............................................................................................................. 3 ENGINE ASSEMBLY ................................................................................................................... 4 AIR INTAKE ASSEMBLY.......................................................................
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FUEL TANK ASSEMBLY ITEM PART NO. DESCRIPTION 1 1-3847 RETAINER, 3/8 Bolt (2) 2 5-4098 TANK, Fuel (Includes item 4) 3 3-5504 BRACKET, Fuel Tank Support 4 5-4119 ASSEMBLY, Cap/Gauge 5 9-1640 BOLT, 3/8-16 x 1” Carriage, Grade 5 (3) 6 9-1299 NUT, 3/8-16 Nyloc (3) 7 1-2222 CLAMP, Fuel Hose (4) 8 3-5853 HOSE, Fuel 1/4 x 4” 9 4-4777 FILTER, Fuel 10 4-5282 HOSE, Fuel 1/4 x 24” OUT FRONT ZTR SERIES 0 MANUAL No. 06106 3
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ENGINE SUB-ASSEMBLY ITEM PART NO. DESCRIPTION 1 --- ENGINE, 22 HP (Kohler Part No. CH22S PS-66536) -- --- ENGINE, 25 HP (Kohler Part No. CH25S PS-68577) 2 1-2222 CLAMP, Fuel Hose (2) 3 2-2486 OIL DRAIN, Short 4 2-7972 ASSEMBLY, Oil Valve 5 3-5520 CLUTCH, Electric, Commercial Magstop 6 3-5675 SPACER, Clutch 7 3-5852 BRACKET, Anti-Rotation (5/16”) 8 3-5853 HOSE, Fuel 1/4 x 4” 9 9-1299 NUT, 3/8-16 Nycloc (4) 10 9-1301 WASHER, 7/16” Split Lock (2) 11 9-1304 SCREW, 3/8-16 x 1” Hex Head Cap, Gr
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AIR INTAKE ASSEMBLY ITEM PART NO. DESCRIPTION 1 2-3295 U-NUT, 1/4-20 (3) 2 3-5767 SCREEN, Air Intake 3 3-5768 MOUNT, Air Intake 4 9-0361 SCREW, 5/16-18 x 5/8” Hex Fl. Self-Tap (2) 5 9-1787 SCREW, 1/4-20 Hex Flange Lock (3) OUT FRONT ZTR SERIES 0 MANUAL No. 06106 5
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TANDEM HYDRO TRANSAXLE ASSEMBLY MANUAL No. 06106 OUT FRONT ZTR SERIES 0 6
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TANDEM HYDRO TRANSAXLE ASSEMBLY ITEM PART NO. DESCRIPTION 1 1-0935 WASHER, 3/4 I.D. x 1-1/8” O.D. Flat (7) 2 1-2709 RETAINING RING, 1” External (2) 3 1-4264 WOODRUFF KEY, #404 (2) 4 1-5894 WOODRUFF KEY, #605 (2) 5 1-8978 FAN, 10 Blade 7” Dia. (2) 6 2-7175 BOLT, 5/16-18 x 2-1/2” Hex Head (2) 7 2-7223 WASHER, 1/4 Split Lock (4) 8 9-1814 SCREW, 1/4-20 x 1-1/4”, Hex Head Cap (3) 9 3-5522 ASSEMBLY, Transaxle 771B (R.H.) Side (shown) -- 5-8190 same as above but with 25 PSI bypass filter -- 3-5521 ASSE
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DRIVE TIRE/WHEEL ASSEMBLY ITEM PART NO. DESCRIPTION 1 5-4109 ASSEMBLY, Rear Tire & Rim (Includes Item 2A, 3 & 4) -- 5-4510 ASSEMBLY, Rear Tire & Rim (Includes 2B , 3 & 4) 2A 5-4110 TIRE, 20 x 10.00-8 4 ply “Multi-trac C/S” 2B 4-4707 TIRE, 21 x 11.00-8 “All Terrain 101” 3 5-4111 RIM, 8” Dia. X 7-3/4” 4 1-2234 VALVE, Air 5 2-7192 NUT, 1/2-20 Lug (5) 6 5-4461 ASSEMBLY, Wheel Hub 7 9-1793 PIN, Cotter, 9/64 x 1-1/2 8 9-1778 KEY, #808 Woodruff -- 9-1978 KEY, #806 Woodruff 9 9-1828 NUT, 3/4-20 Slotted
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FOOTREST ASSEMBLY ITEM PART NO. DESCRIPTION 1 2-2696 SPRING 2 2-8810 BUSHING, 5/16 I.D. x 7/16 O.D. x 3/16 (2) 3 3-5849 BOLT, 1/2-13, 3/4 Dia. X 1-1/16 Shoulder (2) 4 9-1602 BOLT, 5/16-18 x 1-1/2 Hex Flange Lock, Grade 5 (2) 5 3-5855 FOOT PAD, Rubber 6 3-5978 PLATE, Footrest Latch 7 3-5979 SPACER, Shoulder (Latch) 8 4-2630 FOOTREST (Weldment) 9 9-1296 WASHER, 11/32 I.D. x 11/16 O.D. x 1/16” Flat (2) 10 9-1298 NUT, 5/16-18 Nyloc (3) 11 9-1325 NUT, 1/2-13 Nyloc (2) -- 9-1894 NUT, 1/2-13 Hex Center
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HYDRO RESERVOIR ASSEMBLY ITEM PART NO. DESCRIPTION 1 1-6130 CLAMP, Hose 13/16” (8) 2 9-1298 NUT, 5/16-18 Nyloc (2) 3 3-5514 HOSE, Rubber R.H. Front (.625 I.D. x 13-1/2” Long) 4 3-5515 HOSE, Rubber R.H. Back (.625 I.D. x 16” Long) 5 3-5516 HOSE, Rubber L.H. Front (.625 I.D. x 24” Long) -- 4-1834 HOSE, Rubber (.625 I.D. x 34” Long) 6 3-5517 HOSE, Rubber L.H. Back (.625 I.D. x 18” Long) -- 4-1833 HOSE, Rubber (.625 I.D. x 6” Long) 7 3-5639 BRACKET, Reservoir (2) 8 5-4703 RESERVOIR, L.H. Hydro (incl
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UPPER CHASSIS AND SEAT LATCH ASSEMBLY ITEM PART NO. DESCRIPTION 1 4-2601 UPPER CHASSIS 2 1-3874 BUSHING, 5/8” PM (2) 3 3-5993 LATCH, Seat Support 4 1-5761 BOLT, 5/16-18 Shoulder 5 2-6292 SPRING 6 9-1298 NUT, 5/16-18 Hex Nyoc OUT FRONT ZTR SERIES 0 MANUAL No. 06106 11
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LOWER CHASSIS/CASTER WHEEL-ASSEMBLY MANUAL No. 06106 OUT FRONT ZTR SERIES 0 12
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LOWER CHASSIS/CASTER WHEEL-ASSEMBLY ITEM PART NO. DESCRIPTION 1 3-6406 BRACKET, Battery Support 2 1-4432 SPRING (2) 3 2-9074 PIN, Clevis 1/2 x 4” (2) 4 3-5468 SKID GUARD, R.H. 5 3-5469 SKID GUARD L.H. 6 3-5476 SLEEVE, Axle 7 3-5602 BEARING, 30mm x 62mm (2) 8 3-5638 J-CLIP, Open Cushoned (2) 9 3-5822 COUNTERWEIGHT, Large (3) 10 3-5823 COUNTERWEIGHT, Small 11 4-2589 CHASSIS, Lower 12 4-2590 SUPPORT, Caster 13 4-2591 YOKE, Caster 14 4-2628 PLATE, Hitch (2) 15 4-2629 PIN, Hitch (2) 16 5-4087 ASSEMBL
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JOYSTICK CONTROL ASSEMBLY MANUAL No. 06106 OUT FRONT ZTR SERIES 0 14
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JOYSTICK CONTROL ASSEMBLY ITEM PART NO. DESCRIPTION 1 1-3072 ROLL PIN, 1/4 x 1” (8) 2 2-3656 HANDLE, Plastic 3 3-5532 BRACKET, Joystick Mounting 4 3-5533 BLOCK, Pivot J’Stick Control 5 3-5897 SHAFT, Upper Cross 6 3-5898 SHAFT, Lower Cross 7 4-2599 HANDLE, Joystick Control (Weldment) 8 4-2638 ARM/HUB Weldment (4) 9 5-4237 ASSEMBLY, Cross Shaft Support (includes one 9A and two 9B) 9A 4-2623 SUPPORT, Cross Shaft (Weldment) 9B 1-3874 BUSHING (2) 10 3-5908 ROD, Threaded 1/4-28 x 2.71 long 11 3-5909 R
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PARKING BRAKE ASSEMBLY MANUAL No. 06106 OUT FRONT ZTR SERIES 0 16
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PARKING BRAKE ASSEMBLY ITEM PART NO. DESCRIPTION 1 1-2068 RING, Rear Lift Arm 2 2-6420 GRIP, Flat Bar 3 2-8200 SWIVEL, Adjustable (5/16-18 thread) -- 4-6451 SWIVEL, Adjustable (3/8-24 thread) 4 3-4453 WASHER, 3/4 I.D. x 1-1/2 O.D. x 9/64” Flat 5 4-6456 ARM, Brake Lift (3/8-24 thread) 6 3-5888 ROD, Hydrostatic Brake (1/4-28 thread) (2) 7 3-6399 SLEEVE Bearing, 1/2 I.D. x .629 (2) 8 4-6469 ARM, Parking Brake 9 4-2635 SHAFT, Brake 10 4-2647 BRACKET, Joystick Lockout 11 4-2648 PLATE, Support 12 9-1
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SEAT SUPPORT ASSEMBLY ITEM PART NO. DESCRIPTION 1 9-1503 HAIRPIN, 3/32 x 1-1/2 (2) 2 1-7590 SWITCH, Seat (Normally Open) 3 1-9035 ROD, 5/16 x 13” Long 4 3-6492 SPRING, .106 Wire Dia., .68 I.D. x 1-1/2” (2) 5 2-2793 BUSHING, Molded Seat, 1/2 I.D., 5/8” O.D. (2) 6 2-2794 SPACER, .31 I.D., 1-3/8” Long (2) 7 2-3606 CAP, Vinyl, 1/4 I.D., 1/5 O.D. (2) 8 3-3362 HOLDER, Seat Switch 9 3-5827 PLATE, Seat Support 10 3-5828 BRACKET, Lower Seat Hinge 11 3-5839 BRACKET, Upper Seat Support Hinge 12 9-1046 SCRE
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FENDER/CONTROL CABLE ASSEMBLY ITEM PART NO. DESCRIPTION 1 2-3655 LEVER, Throttle Control (2) 2 3-5548 HANDLE, 5/8” Tubing 3 3-5701 PANEL, Console 4 3-5940 PLATE, Joystick Control 5 4-2642 FENDER, R.H. 6 4-2643 FENDER, L.H. 7 3-5837 CABLE, Choke, Kohler 8 9-0913 SCREW, #10-24 Hex Washer Face Self-tap (8) 9 9-1017 SCREW, #8-32 x 3/8”Machine (2) 10 9-1523 SCREW, 5/16-18 x 5/8” Hex Washer Face Self-tap (15) 11 9-1787 SCREW, 1/4-20 x 5/8” Hex Flange Lock (3) 12 9-1018 NUT, #8-32 Hex (2) 13 3-5838 CAB
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UPPER DRIVE SHAFT ASSEMBLY MANUAL No. 06106 OUT FRONT ZTR SERIES 0 20
