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4500 Series
ZTR®
Model Year 2004
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IMPORTANT - READ CAREFULLY The Dixon® ZTR® mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator’s manual carefully and become completely familiar with the controls. The information contained in this manual applies to all Dixon® ZTR® 4500 Series mowers. Your Dixon dealer will gladly answer any questions. See your dealer for warranty service, parts an
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INDEX Page Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . . .13 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Seat Adjustment Instructions. . . . . . . . . . . . . . . . .15 Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-18 Operation Instructions. . . . . . . . . . . . . . . . . . 19-30 Care & Maintenance. . . . . . . . . . . . . . . . . . . .31-44 Standard Servi
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SAFETY RIDING LAWN MOWERS, IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... Blade Contact Run Over Tip Over Back Over ...read and understand this manual to prevent injuries. 4
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SAFETY Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING (highlighted in orange) indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION (highlighted in yellow) indicates a potentially hazardous
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SAFETY Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: Read, understand, and follow all instructions in the manual and on the mower before starting. Only allow responsible adults, who are familiar with the instructions, to operate the mower. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mow- ing. Stop mower if anyone ent
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SAFETY GENERAL OPERATION (continued): Stop engine before removing grass catcher or unclog- ging chute. Mow only in daylight or good artificial light. Do not operate the mower while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the mower into a trailer or truck. Do not ride the mower when loading and unloading. Always wear safety goggles or safety glasses with side shields when operating mower. Data i
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SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it! DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide obstacles. Use slow speed. Tires ma
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SAFETY SLOPE OPERATION (continued): DO (continued): Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly down the slope. If front wheels lift off the ground, pull the levers back to stabilize the mower. DO NOT Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Do not mow near drop-offs, ditches, or embank- ments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or
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SAFETY SERVICE: Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove fuel cap or add fuel with engine running. Allow engine to cool before refueling. Do not smoke while refueling. Never store the mower or fuel container inside a building where there is an open flame. If fuel is spilled on clothing, change clothing immedi- ately. To prevent fire and explosion caused by static electricity: Never fill contain
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SAFETY SERVICE (continued): Never run a mower inside a closed area. The exhaust fumes are toxic. Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep mower free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage. Allow mower to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Ne
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SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn mower off if a child enters the area. Before and during backing look BEHIND and DOWN for small children. Never carry children. They
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DIXON LIMITED WARRANTY POLICY RESIDENTIAL HYDRO DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS. 1. Home Owner Application: Dixon ZTR Residential Hydro units used only at owner’s primary place of residence are warranted for a period of two (2) years from date of purchase. Frame, body panels and fenders are warranted for the lif
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SPECIFICATIONS Model ZTR 4515, 4516 & 4518 Chassis: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. Body: All body parts made of high density polyethylene. Dent and corrosion resistant. Mower Deck: 42” Deck: 13 GA stamped steel construction-42” cut width 50” Deck: 11 GA fabricated construction/reinforcement ribs- 50” cut width Blade Drive: Electric clutch. Transmission: Each rear wheel is independently driven by a Hydro Gear IZT hydrostatic drive. Engine: Model 4515:
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SEAT ADJUSTMENT INSTRUCTIONS Models ZTR 4515, 4516 & 4518 1. Grasp seat slide adjuster and move it into adjustment position. 2. Slide seat forward or backward. 3. Release seat slide adjuster. 15
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CONTROLS CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD •From neutral position, gently push control levers forward. •To increase speed, move levers further forward. TO GO BACKWARDS •From neutral position, gently pull control levers toward you. TURNING •Turning is controlled by moving one control lever slightly forward or rearward of the other. •To turn left, move left lever rearward of the right lever. •To turn right, mo
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CONTROLS PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. The engine will stop if the parking brake is engaged while the control levers are in the drive position. Engage parking brake CAUTION before starting engine. TO SET PARKING BRAKE: The hand operated parking brake is located on the right fender. To engage brake, pull lever up (to the rear). To release brake, move lever forward (down). NOTE: A
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CONTROLS BLADE DRIVE: •Located on the control panel, on operator’s right. •To engage the mower blade, pull up on the switch. •To disengage mower blade, push down. CIRCUIT BREAKER: 4515 & 4516 •Protection of the electrical system is by (1) 15 amp circuit breaker. •If circuit breaker trips, push button to reset. •If this condition repeats, consult dealer for inspection and repair. THROTTLE CONTROL LEVER: •Located on control panel to operator’s right. •Throttle control for engine speed. 4518 •Choke
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OPERATION INSTRUCTIONS The safe and successful operation of the 4500 Series will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their func- tions. During initial operation, “learning to drive”, set throttle at slow speed. Sound judgement by the operator will prevent accidents. BEFORE OPERATING MOWER: 1. Read eng
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OPERATION INSTRUCTIONS TOWING TRAILERS AND OTHER ATTACHMENTS: Towing a trailer or other attachment that is too heavy could damage the drive or cause the mower to become unstable. Limit loads to 250 pounds or less with this mower. TO FREE WHEEL MACHINE (Unlock Transmission): Always turn off engine before engaging or disengaging the hydro release (free wheel) lever. Never attempt to move the lever with the engine running. Rotate the hydro release lever (on top of right hydro) until it is held in
