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Print Instructions for Print Vendors (Paper Manuals)
PARTS MANUAL
TOTAL PAGE COUNT: Less than 80
Paper Size: • 11 x 17
Body - 50 lbs brilliant white offset or equivalent.
Cover - on 80 lbs coated, pre-printed “grid” cover stock
(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)
Press: Body - 1-color, 2-sided
Cover imprint - 1-color, 2-sided
Bindery: Fold & Staple (2X), Face Trim, 3-Hole Drill
TOTAL PAGE COUNT: 80 or greater
Paper Size: 8-1/2 x 11
Body
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PARTS MANUAL Colt TM Zero-Turn Riding Mower Model Number: Description: ZT2148 Colt, w/ 21 HP Briggs & Stratton & 48” Mower Deck ZT2148B Colt, w/ 21 HP Briggs & Stratton & 48” Mower Deck ZT2148K Colt, w/ 21 HP Kohler & 48” Mower Deck ZT2352 Colt, w/ 23 HP Briggs & Stratton & 52” Mower Deck ZT2352B Colt, w/ 23 HP Briggs & Stratton & 52” Mower Deck ZT2352K Colt, w/ 23 HP Kohler & 52” Mower Deck mowers are built by TM Ferris Industries, a Simplicity company. Ferris Industries 22819 5375 North Main
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Ferris Industries 5375 North Main Street Munnsville, NY 13409 800-933-6175 www.ferrisindustries.com © Copyright 2003 Ferris Industries All Rights Reserved. Printed in USA.
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0 1 2 3 4 1/2 1/2 1/2 1/2 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 Hardware Identification & Torque Specifications Common Hardware Types Torque Specification Chart Hex Head Capscrew FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Washer No Hardware Lockwasher Marks Grade Carriage Bolt SAE Grade 2 SAE Grade 5 SAE Grade 8 Hex Nut Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. Standard Hardware Sizing 8-32 19 2.1 30 3.4 41 4.6 When a washer or nut is identified as 1/2”, this is the
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Table of Contents RIDER COMPONENTS Main Frame and Front Caster Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Floor & Brake Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Seat & Seat Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Control Cover, Mount & Fan Shield Gr
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Main Frame & Front Caster Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 3 4 1 5 6 7 8 See Wheel & Tire Group for Tires & Fasteners The above parts group applies to the following Model Nos.: ZT2148 Colt 21 HP Briggs & Stratton Rider w/ 48” Mower ZT2148B Colt 21 HP Briggs & Stratton Rider w/ 48” Mower ZT2148K Colt 21 HP Kohler Rider w/ 48” Mower ZT2352 Colt 23 HP Briggs & Stratton Rider w/ 52” Mower ZT2352B Colt 23 HP Briggs & Stratton Rider w/ 52” Mow
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REF NO. PART NO. QTY. DESCRIPTION 1 1847007 1 MAIN FRAME 2 21073 2 CAP 3 25203-10 2 PIN, Cotter 4 25104 2 NUT, Hex, Slotted, 3/4-16 5 25160 2 WASHER, 3/4 6 20884 4 BEARING, Tapered Roller 7 21072 2 SEAL, Grease 8 1847049 2 CASTER YOKE Footnotes: The above parts group applies to the following Model Nos.: ZT2148 Colt 21 HP Briggs & Stratton Rider w/ 48” Mower ZT2148B Colt 21 HP Briggs & Stratton Rider w/ 48” Mower ZT2148K Colt 21 HP Kohler Rider w/ 48” Mower ZT2352 Colt 23 HP Briggs & Stratton Rid
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Floor & Brake Cover Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 11 4 7 8 5 6 10 9 11 7 12 The above parts group applies to the following Model Nos.: ZT2148 Colt 21 HP Briggs & Stratton Rider w/ 48” Mower ZT2148B Colt 21 HP Briggs & Stratton Rider w/ 48” Mower ZT2148K Colt 21 HP Kohler Rider w/ 48” Mower ZT2352 Colt 23 HP Briggs & Stratton Rider w/ 52” Mower ZT2352B Colt 23 HP Briggs & Stratton Rider w/ 52” Mower ZT2352K Colt 23 HP Kohler Rider
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REF NO. PART NO. QTY. DESCRIPTION 1 1847069 1 BRAKE COVER PANEL 2 25013-16 2 CAPSCREW, Hex Hd, 3/8-16 x 2 3 25156 2 WASHER, 3/8 4 47125 2 SPACER, Cover Panel 5 25128 2 NUT, Hex, Serrated Flange, 3/8-16 6 22308 2 BODY CLIP, 5/16-18 7 25011-8 4 CAPSCREW, Hex Hd, 5/16-18 x 1 8 25155 2 WASHER, 5/16 9 1847113 1 FLOOR PLATE 10 44873 1 SAFETY WALK 11 47139 2 SAFETY WALK 12 25057 2 NUT, Hex, Nylon Lock, 5/16-18 Footnotes: The above parts group applies to the following Model Nos.: ZT2148 Colt 21 HP Brigg
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Seat & Seat Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 17 2 3 4 5 6 16 7 12 8 13 14 15 9 10 11 12 The above parts group applies to the following Model Nos.: ZT2148 Colt 21 HP Briggs & Stratton Rider w/ 48” Mower ZT2148B Colt 21 HP Briggs & Stratton Rider w/ 48” Mower ZT2148K Colt 21 HP Kohler Rider w/ 48” Mower ZT2352 Colt 23 HP Briggs & Stratton Rider w/ 52” Mower ZT2352B Colt 23 HP Briggs & Stratton Rider w/ 52” Mower ZT2352K Colt 23 HP Ko
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REF NO. PART NO. QTY. DESCRIPTION 1 22363 1 SEAT, Brown (complete) * 22363-1 1 CUSHION, Seat, Brown * 22197-2 1 CUSHION, Back, Brown * 22440 2 ARM REST, Black 2 1847744 1 SEAT MOUNT 3 46470 1 SEAT STOP ROD 4 20047 1 COLLAR, 5/16 Set 5 25095 2 NUT, Hex, Nylon Lock, 1/4-20 6 22673 2 RUBBER BUMPER 7 25013-48 1 CAPSCREW, Hex Hd, 3/8-16 x 6 8 25156 1 WASHER, 3/8 9 46586 1 SPACER, Seat Spring 10 22798 1 SPRING, Compression 11 25326 1 WASHER, 3/8 x 2 12 25096 3 NUT, Hex, Nylon Lock, 3/8-16 13 25029 2 N
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Control Cover, Mount & Fan Shield Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 4 3 6 7 5 6 9 See Floor & Brake Panel Group 10 8 5 13 1 12 6 11 16 18 14 19 17 15 5 19 20 11 16 21 6 22 24 12 7 11 23 14 10 9 9 13 7 15 The above parts group applies to the following Model Nos.: ZT2148 Colt 21 HP Briggs & Stratton Rider w/ 48” Mower ZT2148B Colt 21 HP Briggs & Stratton Rider w/ 48” Mower ZT2148K Colt 21 HP Kohler Rider w/ 48” Mower ZT2352 Colt 23 HP Bri
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Control Cover, Mount & Fan Shield Group REF NO. PART NO. QTY. DESCRIPTION 1 1719230 2 HEADLIGHT ASSEMBLY, Complete * 1719226 2 Headlight * 1719227 2 Bezel 2 1846780 1 CONTROL COVER-RH 3 22030 1 VALVE, Fuel Shut Off 4 1719392 1 CUP HOLDER 5 25011-6 14 CAPSCREW, Hex Hd, 5/16-18 x 3/4 6 25155 14 WASHER, 5/16 7 25127 14 NUT, Hex, Serrated Flange, 5/16-18 8 1846706 1 SUPPORT, Cover-RH * 1846705 1 SUPPORT, Cover-LH (not shown) 9 25128 6 NUT, Hex, Serrated Flange, 3/8-16 10 1846704 2 SUPPORT, Control C
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Instrument Panel Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5 2 4 11 3 8 9 10 7 1 12 6 13 The above parts group applies to the following Model Nos.: ZT2148 Colt 21 HP Briggs & Stratton Rider w/ 48” Mower ZT2148B Colt 21 HP Briggs & Stratton Rider w/ 48” Mower ZT2148K Colt 21 HP Kohler Rider w/ 48” Mower ZT2352 Colt 23 HP Briggs & Stratton Rider w/ 52” Mower ZT2352B Colt 23 HP Briggs & Stratton Rider w/ 52” Mower ZT2352K Colt 23 HP Kohler Rider w/ 52
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Instrument Panel Group REF NO. PART NO. QTY. DESCRIPTION 1 1846758 1 INSTRUMENT PANEL 2 22180 1 SWITCH, PTO 3 1703799 1 SWITCH, Headlight 4 20060 1 HOURMETER 5 21663 1 CABLE, Choke Control (Briggs) * 21675 1 CABLE, Choke Control (Kohler) 6 21887 1 CABLE, Throttle Control (Briggs) * 21662 1 CABLE, Throttle Control (Kohler) 7 20927 1 SWITCH, Ignition, Complete (includes Ref No. 8-10) 8 22789 1 KEY, Ignition, Molded (Set of 2) 9 22790 1 COVER 10 22791 1 PLASTIC NUT 11 25010-6 2 CAPSCREW, Hex Hd, 1/
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Fuel Tank & Bumper Group NOTE: Unless noted otherwise, 2 use the standard hardware torque specification chart. 1 3 4 5 11 6 12 7 21 8 22 9 13 10 12 14 15 15 16 16 17 18 20 16 19 The above parts group applies to the following Model Nos.: ZT2148 Colt 21 HP Briggs & Stratton Rider w/ 48” Mower ZT2148B Colt 21 HP Briggs & Stratton Rider w/ 48” Mower ZT2148K Colt 21 HP Kohler Rider w/ 48” Mower ZT2352 Colt 23 HP Briggs & Stratton Rider w/ 52” Mower ZT2352B Colt 23 HP Briggs & Stratton Rider w/ 52” Mo
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Fuel Tank & Bumper Group REF NO. PART NO. QTY. DESCRIPTION 1 1846698 1 FUEL TANK TIE BAR (Briggs) * 1847347 1 FUEL TANK TIE BAR (Kohler) 2 25299-6 4 SCREW, Allen Hd, 1/4-20 x 3/4 3 45496 2 CAP w/ Gauge 4 45494 1 FUEL TANK-RH, Complete (includes Ref 9 & 10) 5 22395 4 RUBBER ISOLATOR 6 25126 4 NUT, Hex, Nylon Lock, 1/4-20 7 1846489 1 MOUNT, Tie Bar-RH (Briggs) * 1847348 1 MOUNT, Tie Bar-RH (Kohler) 8 25011-6 4 CAPSCREW, Hex Hd, 5/16-18 x 3/4 9 1654930 2 RUBBER BUSHING 10 1674231 2 ELBOW FITTING 11
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Fuel Supply Hose Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 3 4 2 1 5 6 7 8 LH Fuel Tank RH Fuel Tank Connect to Engine The above parts group applies to the following Model Nos.: ZT2148 Colt 21 HP Briggs & Stratton Rider w/ 48” Mower ZT2148B Colt 21 HP Briggs & Stratton Rider w/ 48” Mower ZT2148K Colt 21 HP Kohler Rider w/ 48” Mower ZT2352 Colt 23 HP Briggs & Stratton Rider w/ 52” Mower ZT2352B Colt 23 HP Briggs & Stratton Rider w/ 52” Mower ZT2352K