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IMI CORNELIUS INC
www.cornelius.com
ICE/BEVERAGE DISPENSER
MODEL: TRIAD–150
Operator’s Manual
Part No. 620911101
May, 1998
Revised: December 19, 2005
Revision: C
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
PRINTED IN U.S.A
© IMI CORNELIUS INC; 1998-2005
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TABLE OF CONTENTS Page MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DAILY (OR AS REQUIRED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 WEEKLY (OR AS REQUIRED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 MONTHLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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MAINTENANCE The following dispenser maintenance should be performed at the intervals indicated: DAILY (or as required) Remove foreign material from vending area drip tray to prevent drain blockage. WEEKLY (or as required) Clean vending area. Check for proper water drainage from the vending area drip tray. MONTHLY Clean and sanitize the hopper interior and beverage system, if applicable (see CLEANING INSTRUCTIONS). START-UP & OPERATING INSTRUCTIONS Fill the hopper with ice. Dispense several large
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DISPENSER 1. CLEANING EXTERIOR SURFACES Important: Perform the following daily. A. Remove the cup rest from drip tray. B. Wash the drip tray with soap solution. Rinse with clean water and allow solution to run down the drain. C. Wash cup rest with soap solution and rinse in clean water. Install the cup rest into the drip tray. D. Clean all exterior surfaces with soap solution and rinse in clean water. 2. COLD PLATE INSPECTION BEFORE CLEANING A. Remove splash panel. B. Remove the plastic cold p
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BEVERAGE SYSTEM (IF APPLICABLE) WARNING: Disconnect Power Before Cleaning! Do not use metal scrapers, sharp objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result. Do not use solvents or other cleaning agents, as they may attack the plastic material. Soap solution - Use a mixture of mild detergent and warm (100 F) potable water. Sanitizing solution - Use 1/2 ounce of household bleach in 1 gallon of potable water. Preparing the sanitizing solutio
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n. Discard the tank of sanitizing solution and reconnect the product (syrup or pre-mix) tanks. Oper- ate the valves until all sanitizer has been flushed from the system and only product (syrup or pre- mix) is flowing. B. Sanitize syrup lines, B-I-B Systems a. Remove all the quick disconnects from all the B-I-B containers. b. Fill a suitable pail or bucket with soap solution. c. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle brush. (Do n
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TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO system, stop dispensing, shut off the CO supply, then relieve the 2 2 system pressure before proceeding. If repairs are to be made to the refrigeration system, make sure electrical powe
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Trouble Probable Cause BEVERAGES NOT SWEET ENOUGH. A. Empty syrup tank. B. Faucet brix requires adjusting. BEVERAGES NOT COLD (UNITS WITH BUILT-IN A. Unit standing with no ice in hopper – no ice in COLD PLATE). cold plate cabinet. Contact your local syrup or beverage equipment distributor for additional information and troubleshoot- ing of beverage system. 620911101 6
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PARTS LIST / EXPLODED VIEW 620911101 7
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34 16 38 4 39 22 1 33 26 49 7 24 43 45 23 2 58 66 28 47 32 54 8 27 50 51 30 31 51 54 20 48 59 52 54 68 67 44 46 17 21 3 5 52 36 64 53 42 54 14 6 52 40 14 18 64 9 35 25 72 61 64 61 63 57 12 11 10 52 69 29 10 41 13 57 19 52 37 60 15 FIGURE 1. CABINST SECTION EXPLODED VIEW 620911101 8 BEV PANEL PEPSI BEV PANEL PEPSI
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CABINET SECTION PARTS LIST Index No. Part No. Name 1 21491 Gate Slide 2 22081 Gate Restrictor 3 29303R Plate, Motor Mounting 4 15346 Agitator Assy 5 29483 Cover, Rear Wrapper 6 Contact Sales Lower Panel Assy 7 620019001 Electrical Box 8 29313 Wrapper 9 Contact Sales Panel C/P Faucet Assy 10 27107 Bracket, Depressor Mtg. 11 10145 Pin, Drip Tray Mounting 12 31007 Switch Boot (Clear) 13 50099 Insulation, Cold Plate Drain 14 50767 Heyco Snap Bushing 15 620034009 Drip Tray lift Out 16 15087 Retainer
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CABINET SECTION PARTS LIST (CONT’D) 51 70456 3/16 Pop Rivet 52 70171 # 8-32 x 3/8 Phil. Truss 53 70178 # 8-32 x 1/2 Phil. Truss 54 70204 # 8 x 1/2 A S.S. Phil. Truss 55 71089 Shoulder Screw 56 70250 1/4-20 Truss HD Phil Screw SS 57 15501 Push Lever, Ice Dispense 15500 Lever Ass’y (Cup Activated) 58 70260 1/4-20 x 1 Phil RD HD S.S. Screw 59 70341 Gate Slide/Motor Heater Spring 60 70478R Clip, Push On 61 70555 # 8-32 x 2-5/8 Phil. Truss 62 70750 Hose Clamp, Worm (Not Shown; for Drip Tray Drain) 6
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18 22 19 15 22 10 17 2 5 16 8 3 22 13 11 4 11 19 19 6 7 22 1 9 FIGURE 2. ELECTRICAL BOX ASSEMBLY EXPLODED VIEW ELECTRICAL BOX ASSEMBLY Item No. Part No. Name 1 620303301 E-Box Ass’y, 115V (Ice only) 620302001 E-Box Ass’y, 115V (B and BC Models) 620302301 E-Box Ass’y, 220V (B and BC Models) 620303302 E-Box Ass’y, 220V (Ice only) 2 30514 Clamp, Capacitor 3 30774 Capacitor, 120 Volt 32831 Capacitor, 240 Volt 4 30995 Power Cord Assy, 120 Volt 620302901 Power Cord Ass’y, 240 Volt 5 31107 Terminal Boa
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SOLENOID ASSEMBLY 1 13 4 10 3 7 14 4 12 11 9 6 8 2 5 FIGURE 3. SOLENOID ASSEMBLY Item No. Part No. Name 32954 Gate Solenoid Ass’y, 120 Volt 33397 Gate Solenoid Ass’y, 240 Volt 1 28172 Plate, Solenoid Mounting 2 28173 Arm, Gate Lift 3 32957 Solenoid 4 50752 Isolator 5 50754 Bearing, Gate Arm 6 70162 Screw, No. 8-32 By 1/4-In. Long 7 70015 Hex Nut, No. 10-32 8 51689 Locktite 9 70165 Screw, No. 8-32 By 5/8-In. Long 10 70057 Lockwasher, No. 10 11 70067 Washer, .218 I.D. By .875 O.D. 12 51348 Spacer
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DRAIN 1 1 4 3 2 1 1 3 5 FIGURE 4. DRAIN FOR Z STYLE UNITS Item No. Part No. Name 1 70750 Hose Clamp 2 53170 Drain Tube 3 51280 Elbow 4 53293 Coupler 5 Contact Factory Lower Front Panel 620911101 13
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WARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workman- ship under normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or Wilshire product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase. Locate your local office on www.cornelius.com under the contact menu. 620911101 14
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IMI CORNELIUS INC. www.cornelius.com