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IMI CORNELIUS INC g One Cornelius Place g Anoka, MN 55303-6234
Telephone (800) 238-3600 Facsimile (612) 422-3246
Installation/Service
Manual
VENTURE POST--MIX DISPENSER
W/BUILT--IN COLD CARBONATOR
(R--134A REFRIGERANT)
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of the Installer
to ensure that the water supply to the
dispensing equipment is provided
with protection against backflow by
an air gap as defined in ANSI/ASME
A112. 1.2-1979; or an approved
vacuum breaker or other such
method
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TABLE OF CONTENTS Page SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 RECOGNIZE SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 UNDERSTAND SIGNAL WORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FOLLOW SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 CO2 (CARBON DIOXIDE) WARNING . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS (cont’ d) Page SANITIZING SYRUP SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 CHECKING DROP-IN REFRIGERATION ASSEMBLY CONDENSER COIL FOR RESTRICTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 CHECKING ICE WATER BATH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 CARBONATOR WATER PUMP YEARLY MAINTENANCE OR AFTER WATER SYSTEM DISRUPTIONS . .
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TABLE OF CONTENTS (cont’ d) Page ONLY SYRUP DISPENSED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 TROUBLESHOOTING REFRIGERATION SYSTEM . . . . . . . . . . . . . . . . . . . . 45 COMPRESSOR DOES NOT OPERATE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 COMPRESSOR WILL NOT STOP AFTER SUFFICIENT ICE BANK IS PRODUCED. (NOTE: ICE BANK SHOULD JUST COVER CONTROL BULB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SAFETY INFORMATION Recognize Safety Information This is the safety-alert symbol. When you see this symbol on our machine or in this manual, be alert to the potentially of personal injury. Follow recommended precautions and safe operating practices. Understand Signal Words A signal word - DANGER, WARNING, OR CAUTION DANGER is used with the safety-alert symbol. DANGER identi- fies the most serious hazards. Safety signs with signal word DANGER or WARNING WARNING are typically near specific hazards.
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GENERAL INFORMATION IMPORTANT: To the user of this manual - This manual is a guide for installing, operating, and main- taining this equipment. Refer to the Table of Contents for page location for detailed information per- taining to questions that arise during installation, operation, service, or maintenance of this equipment. GENERAL DESCRIPTION This section gives the Unit description, theory of operation, and design data for the five and six-flavor Ventures Post-Mix Dispensers with Built-In C
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WARRANTY REFERENCE INFORMATION Warranty Registration Date (to be filled out by customer) Unit Part Number: Serial Number: Install Date: Local Authorized Service Center: Table 1. Design Data Unit Part Numbers see Unit Nameplate Overall Dimensions: Width 16-1/4 inches Height 27 5/8 inches Depth 24 1/2 inches Weights: Shipping (one carton) 127 Pounds Dry Weight (Approximate) 115 Pounds Ice Bank Weight (approximate) 30 Pounds Drop-In Refrigeration Assembly 66 Pounds Water Tank Capacity (no ice bank)
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THEORY OF OPERATION (see applicable Figure 2 or 3) WARNING: CO displaces oxygen. Strict attention must be observed in the prevention of 2 CO (carbon dioxide) gas leaks in the entire CO and soft drink system. If a CO gas leak is 2 2 2 suspected, particularly in a small area, immediately ventilate the contaminated area before attempting to repair the leak. Personnel exposed to high concentration of CO gas will experience 2 tremors which are followed rapidly by loss of consciousness and suffocation
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312027000 6 CAP NUT 1 CARB WATER MANIFOLD DISPENSING VALVE (5) SYRUP 1 SYRUP 2 2 SYRUP 3 SYRUP 4 3 SYRUP 5 CO CHECK 2 VALVE CARBONATED WATER TANK CO INLET 2 CARBONATOR PLAIN WATER 4 INLET DOUBLE LIQUID CHECK VALVE CARBONATOR WATER TANK 5 WATER PUMP DISPENSER LINE LEGEND CO NOTE: SYRUP SOURCE MAY BE SYRUP 2 PLAIN WATER TANKS OR BAG-IN-BOX SYSTEM CARB WATER SYRUP FIGURE 2. FLOW DIAGRAM (FIVE-FLAVOR UNIT WITH BUILT-IN COLD CARBONATOR)
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7 312027000 1 DISPENSING SYRUP 1 VALVE (6) SYRUP 2 2 SYRUP 3 CAP NUT SYRUP 4 STILL DRINK SYRUP 5 3 (NON-CARB) SYRUP 6 PLAIN WATER NO. 3 VALVE 4 CO CHECK 2 CARB WATER VALVE MANIFOLD CARBONATED WATER TANK CO INLET 2 CARBONATOR 5 PLAIN WATER INLET DOUBLE LIQUID CHECK VALVE CARBONATOR WATER TANK 6 WATER PUMP LINE LEGEND DISPENSER CO 2 NOTE: SYRUP SOURCE MAY BE SYRUP PLAIN WATER TANKS OR BAG-IN-BOX SYSTEM CARB WATER SYRUP FIGURE 3. FLOW DIAGRAM (SIX-FLAVOR UNIT WITH BUILT-IN COLD CARBONATOR)
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INSTALLATION This section covers unpacking and inspection, selecting location, installing the Unit, preparing the Unit for op- eration, and Unit operation. UNPACKING AND INSPECTION NOTE: The Unit was thoroughly inspected before leaving the factory and the carrier has accepted and signed for it. Any damage or irregularities should be noted at the time of delivery (or not later than 15 days from date of delivery) and immediately reported to the delivering carrier. Request a written inspec- tion re
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SELECTING LOCATION CAUTION: This Unit is intended for indoor installation only. Do not install this Unit in an outdoor environment which would expose it to the outside elements. This Unit may be island-mounted or installed on a front or rear counter. Locate the Unit so the following requirements are satisfied: DANGER: To avoid possible fatal electrical shock or serious injury to the operator, it is required that a GFCI (ground fault circuit interrupt) be installed in the electrical circuit for t
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DISPENSING VALVE RELEASE LATCH DISPENSING VALVE BLOCK SYRUP INLET TUBES (6) FIGURE 4. SYRUP INLET SUPPLY LINE CONNECTIONS (SIX-FLAVOR UNIT SHOWN) 11 312027000
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IMPORTANT: TO THE INSTALLER. It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112. 1.2-1979; or an approved vacuum breaker or other such method as proved effective by test. Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed, and maintained according to Federal, State, and Local laws. CAUTION: Check the min
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1. Route syrup source lines from the syrup tanks location up to location under the countertop. 2. Route syrup source lines up through hole cut in the countertop to the barbed and labeled syrup inlet lines on front of the Unit. 3. Connect the syrup source lines to the Unit barbed and labeled syrup inlet lines. Secure connections with tubing clamps. CONNECTING CO SOURCE LINE TO UNIT 2 (see applicable Figure 2 or 3 and Figure 4) 1. Route CO source line up to back side of the Unit. 2 2. Connect CO s
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3. Install plug in water fill hole. 4. 115 VAC, 60 H Units. Z Make sure the main power switch on right side of the Unit (see Figure 5) is in the “OFF”position. 115 VAC, 60 H Units and 230 VAC, 50 H Units. Z Z Make sure the carbonator water pump motor power switch located on the drop-in refrigeration assembly electrical control box (see Figure 5) is in the “OFF”position. WARNING: Unit must be electrically grounded to avoid possible fatal electrical shock or serious injury to the operator. Unit po
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3. Open the plain water inlet supply line shutoff valve. Check for water leaks and tighten any loose connections. 4. Place the carbonator water pump motor power switch (located on the refrigeration assembly control box) in the “ON”position. The carbonator water pump will start and continue to operate until the carbonated water tank has been filled, then the water pump motor will stop. Check for CO , plain water, and carbonated wa- 2 ter leaks and tighten any loose connections. 5. Adjust the syru
