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FCB POST-MIX DISPENSER
WITH V4 FEATURES
(R-404A REFRIGERANT)
Operator’s Manual
Part No 312030002
May 8, 1996
Control Code A
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
PRINTED IN U.S.A
IMI CORNELIUS INC; 1996
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TABLE OF CONTENTS Page SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 RECOGNIZE SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 UNDERSTAND SIGNAL WORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FOLLOW SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 CO2 (CARBON DIOXIDE) WARNING . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS (cont’d) Page BAG–IN–BOX SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 SYRUP FLAVOR CHANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 REPLENISHING CO2 SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 CLEANING AND SANITIZING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 DAILY CLEANING OF UNIT
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TABLE OF CONTENTS (cont’d) Page CYLINDER FREEZE-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 LIST OF FIGURES FIGURE 1. FCB POST-MIX DISPENSERS WITH V4 FEATURES . . . . . . . . . . . . 3 FIGURE 2. CONTROL PANEL SWITCH IDENTIFICATION . . . . . . . . . . . . . . . . . . 4 FIGURE 3. OPERATING CONTROLS (FOUR-FLAVOR UNIT
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SAFETY INFORMATION Recognize Safety Information This is the safety-alert symbol. When you see this symbol on our machine or in this manual, be alert to the potentially of personal injury. Follow recommended precautions and safe operating practices. Understand Signal Words A signal word - DANGER, WARNING, OR CAUTION DANGER is used with the safety-alert symbol. DANGER identi- fies the most serious hazards. Safety signs with signal word DANGER or WARNING WARNING are typically near specific hazards.
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OPERATOR’S INSTRUCTIONS This section describes operating controls and indicators, dispensed product conditions, operating characteris- tics, Unit operation, replenishing syrup supply, product flavor change, checking CO supply, operators daily 2 cleaning of Unit, and sanitizing requirements. SOUND BAFFLE/DRIP TRAY ASS’Y PROVIDED ONLY WITH 3 H.P. UNIT. OVERCOUNTER DISPENSER TWO-FLAVOR DISPENSER FOUR-FLAVOR DISPENSER FIGURE 1. FCB POST-MIX DISPENSERS WITH V4 FEATURES WARNING: Disconnect electrical
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BLEND ON/OFF ERROR SYRUP PRIME RESET ON ER MOTOR Display OFF Side 1 Side 2 <(Backward) (Forward)> Cancel Defrost Manual Defrost MS Menu/Select FIGURE 2. CONTROL PANEL SWITCH IDENTIFICATION ‘‘SYRUP PRIME’’ Switches. The ‘‘SYRUP PRIME’’ switches, located on the control panel, are touch-type switches and require only pressing to activate. The ‘‘SYRUP PRIME’’ switches are used only when filling the syrup systems sold-out floats during syrup replenishing, syrup flavor changeover, or sanitizing the sy
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TOP PANEL CONTROL PANEL (2) (SEE FIGURE 2) FACEPLATE RELIEF VALVE (4) BACK PANEL CUP REST FACEPLATE (4) DRIP TRAY DISPENSING VALVE (4) SIDE PANEL (2) CONDENSER COIL ACCESS PANEL VENTILATION LOUVERS NOTE: Two-flavor Unit- The No. 1 freeze cylinder is the left-hand cylinder facing the front of the Unit. No. 2 freeze cylinder is to the right of No. 1 freeze cylinder. Four-flavor Unit- The No. 1 freeze cylinder is the left-hand cylinder facing the front of the Unit. The other three freeze cylinde
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CONTROL PANEL DISPLAY MESSAGES ‘‘FILL 1’’ and ‘‘FILL 2’’ Fault Messages. ‘‘FILL 1’’ and ‘‘FILL 2’’ fault messages will appear on the message display only after the “SYRUP PRIME” switches have been pressed and the syrup systems sold-out floats have been filled with product. ‘‘FILL 1’’ and ‘‘FILL 2’’ fault messages will continue to be displayed until the “BLEND ON/OFF” switches have been pressed to fill the product blender tanks with product. ‘‘ERROR 1’’ and ‘‘ERROR 2’’ Fault Messages. ‘‘ERROR 1’’
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DEFROST SYSTEMS NOTE: The automatic defrost, “SLEEP” (SLEEP TIME), and “WAKE UP” (WAKE UP TIME) should be programmed into the Unit electronics by a qualified Service Person. UNITS EQUIPPED WITH HOT-GAS DEFROST SYSTEMS The Unit is equipped with both manual and automatic hot-gas defrost systems. The automatic defrost system may be programmed into the Unit to occur up to nine different times a day with a minimum of two hours be- tween defrost time settings or the system may be completely turned off
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Automatic Electric Defrost System. The automatic electric defrost system may be programmed into the Unit to occur up to nine different times a day with a minimum of two hours between defrost settings. At start of each automatic electric defrost cycle, the re- frigeration compressor will operate for a short time. No.1 freeze cylinder only will go into defrost cycle and de- frost for approximately 15-minutes, then the Unit will return to normal operation. This ends the automatic defrost cycle of N
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DISPENSED PRODUCT CONDITIONS ‘‘OVERRUN’’, AS APPLIED TO FROZEN CARBONATED BEVERAGES Overrun Defined. Overrun is product expansion that takes place in the frozen carbonated drink. It is caused primarily by CO gas 2 breakout and secondary by freezing. Low Dispensing Volume Affects Overrun. When the Unit sits idle for a period of time and no drinks are dispensed, CO gas in the system takes a ‘‘set’’. 2 When the first few drinks are drawn off after an idle period, the CO gas has less tendency to bre
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Freezing Affects Overrun. Freezing causes approximately a 10 percent expansion in a dispensed frozen carbonated drink. The degree of freezing is limited because the finished drink is intended to be sipped through a straw. This is not possible if the product is too ‘‘solid’’. OPERATING CHARACTERISTICS The product viscosity (product consistency) can be varied by adjustment and secondary CO regulator setting 2 from a high overrun light drink to a wet heavy drink. The length of the freezing cycle an
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SECONDARY CO REGULATORS 2 The secondary CO regulators, located inside the Unit, control CO pressure to the Unit carbonator(s) and the 2 2 product blender tanks. If adjustment of these CO regulators should become necessary, call a qualified Service 2 Person to make the adjustments. ADJUSTING BRIX (WATER-TO-SYRUP “RATIO”) OF DISPENSED PRODUCT BRIX is the Water-to-Syrup “Ratio” of the dispensed product and should be periodically checked and if neces- sary, be adjusted by a qualified Service Person.
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8. If freeze cylinder is not full of product, repeatedly pull and release the faceplate relief valve to slowly bleed CO from the freeze cylinder and allow product to fill the cylinder. Do not relieve freeze cylinder pressure 2 too fast or the product will foam excessively in the cylinder and lose carbonation. BAG–IN–BOX SYSTEM 1. Press applicable ‘‘OFF’’ switch on the control panel to stop the applicable freeze cylinder beater and refrig- eration system. 2. Disconnect syrup outlet tube from empt
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3. Unfasten safety chain and remove empty CO cylinder. 2 4. Position full CO cylinder and secure with safety chain. 2 WARNING: To avoid personal injury and/or property damage, always secure CO cylinder 2 in an upright position with safety chain to prevent it from falling over. Should the shutoff valve become accidentally broken off, CO cylinder can cause serious personal injury. 2 5. Make sure gasket is in place inside the CO regulator coupling nut, then install regulator on CO cylinder. 2 2 6.
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10. Syrup Tank Syrup System. Disconnect syrup tank containing syrup from No. 1 syrup system. Bag-in-Box Syrup System. A. Disconnect No. 1 syrup pump syrup inlet line from bag-in-box containing syrup. B. Cut connector from empty bag-in-box container, then connect connector to No. 1 syrup pump syrup inlet line. NOTE: Sanitizing solution is used in a more concentrated form because it will be diluted approximately four-to-one in the product blender tank. If a powder type sanitizer is to be used, it
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Bag-in-Box Syrup System. A. Remove end of No. 1 syrup pump syrup inlet line from pail of sanitizing solution. B. Remove empty bag-in-box connector from No. 1 syrup pump syrup inlet line. C. Connect No. 1 syrup pump syrup inlet line to bag-in-box containing syrup. 22. Press SIDE 1 “SYRUP PRIME” switch to fill No. 1 syrup system syrup float switch with syrup. 23. Press SIDE 1 ‘‘BLEND ON/OFF’’ switch to fill No. 1 product blender tank with product. Carbonator w
