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IMI CORNELIUS INC g One Cornelius Place g Anoka, MN 55303-6234
Telephone (800) 238-3600 Facsimile (612) 422-3246
Installation Manual
ICE/BEVERAGE DISPENSER
Model: ED 300 BN
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connect
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TABLE OF CONTENTS Page SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SAFETY PRECAUTIONS Always: disconnect power to the dispenser before servicing or cleaning. Never: place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rota- tion occurs automatically when dispenser is energized! This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice. To insure continued protection and sanitation, observe the following: ALWAYS: be sure the rear manual ice fill
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INSTALLATION INSTRUCTIONS IMPORTANT: It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112 1.2-1979; or an approved vacuum breaker or other such method as proved effective by test. Water pipe connections directly connected to a potable water supply shall be sized, installed, and maintained according to Federal, State, and local codes. All drain connections must
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WALL FRONT OF ICEMAKER ICEMAKER 30 5/8 REMOVABLE SERVICE 44 1/2 PANEL FOR ACCESS TO E-BOX AND ICE GATE MECHANISMS E--BOX SOLENOID 36 1/4 23 FOUNTAIN CUTOUT 31 1/2 1/4 8 1/2 21 1/4 44 3/8 33 29 3/4 STAND 36 WALL LOWER FOUNTAIN FIGURE 1. INSTALLATION DIMENSIONS 620913202 3
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SIDE REMOVABLE COVER(S) FOR AGITATOR (2) ACCESS AND MANUAL FILLING OF ICE STORAGE BIN TYPICAL INSTALLATION FOR SINGLE ICEMAKER FOAMED HOPPER HOPPER DRAIN TUBING (5/8 I.D.) 2 PLACES LOWER 15 13/16 FOUNTAIN WALL 36-IN. HIGH 19 7/16 ACCESS PANEL DRIP TRAY DRAIN FITTING 3 1/2 (LOCATED UNDER BASE) 2 1/4 15-IN. X 15-IN. BASE OPENING ACCESS PANEL(S) FOR BEVERAGE TUBING, DRAIN, AND ELECTRICAL POWER CORD FIGURE 2. INSTALLATION REAR VIEW 620913202 4
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44 3/8 1 13/16 40 3/4 20 3/8 1 1 5/16 4 14 4 1/2 TYP. TYP. OPENING OPENING 21 1/4 18 5/8 29 3/4 31 1/2 7/16 DIA. REMOVABLE (6) PLCS DRIP TRAY TO FRONT OF DRIP TO FRONT TOP TRAY ON COUNTER TOP OF DRIP TRAY OPENING (2) IN UNIT BASE FOR BEVERAGE AND WATER MANIFOLD INLET LINES, HOPPER DRAIN LINES (2), AND ELECTRICAL SUPPLY GROUND. FIGURE 3. MOUNTING TEMPLATE 620913202 5
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REAR VIEW OF DRIP TRAY SOLVENT BOND HOSE CLAMP DRIP TRAY DRAIN FITTING COUPLING 3/4 SOCKET X 3/4 FPT BARB ADAPTER 1 BARB X 3/4 MPT DRAIN LINE 1-IN I.D. PLASTIC TUBING (6-FT) WITH INSULATION FIGURE 4. DRIP TRAY DRAIN HOOK--UP 620913202 6
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* PRIMARY HIGH PRESSURE REGULATOR -- CO TANK 2 2000 PSIG. 90--100 PSIG FOR CARBONATOR * 620913202 7 WATER FOR NON-- CARB VALVES. INSTALL FOR FAUCETS NON--CARB. AS VALVE REQUIRED SUPPLIED DISPENSER CHECK WATER WITH UNIT. 1 SUPPLY SW2 S1 CARBONATOR FILTER 2 S2 F SW2 A 3 U S3 C CARBONATED E 4 T WATER S4 S CW1 5 V S5 I E 6 W S6 E D 7 S7 F R 8 CW2 O S8 M 9 F S9 R * O 10 N S10 T SW1 11 S11 SW2 12 S12 REMOTE REFRIGERATION SYSTEM S12 S5 S6 S1 S2 S3 SYRUP TANKS 15--50 PSIG NOTES: 1)SYRUP LINE SHOWN IS TY
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MAINTENANCE GATE RESTRICTOR PLATE CAUTION: Disconnect power to dispenser before installing, removing or adjusting restrictor. FIGURE 6. GATE RESTRICTOR PLATE ADJUSTMENT This plate may be adjusted as shown to reduce or increase with large containers the dispensing rate of ice, es- pecially desirable when using glasses or other containers with small openings. Adjustment can be made by slid- ing up or down with nuts loosened, to obtain the desired amount of restriction. 620913202 8
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RIGHT HAND AGITATOR LEFT HAND WITH HOLE IN UPRIGHT AGITATOR O-RING COUNTER CLOCKWISE CLOCKWISE ROTATION ROTATION FRONT (VALVE SIDE) VIEW FROM TOP OF DISPENSER FIGURE 7. AGITATOR REMOVAL AND REPLACEMENT REMOVAL AND REPLACEMENT OF AGITATORS Remove agitators for cleaning as follows: 1. Lift agitator and disc from Dispenser. 2. Remove O-Ring, starting at notch. Warm the O-ring with water to ease removal. 3. Lift the plastic agitator disk off of the stainless steel agitator. 4. Grip agitator at the c
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TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO system, stop dispensing, shut off the CO supply, then relieve the 2 2 system pressure before proceeding. If repairs are to be made to the refrigeration system, make sure electrical power i
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Trouble Probable Cause BEVERAGE NOT SWEET ENOUGH. A. Empty syrup tank. B. Faucet brix requires adjusting. AGITATORS TURN IN OPPOSITE DIRECTIONS A. This is normal and is necessary for uniform ice agitation. ICE DOES NOT DISPENSE FROM ONE GATE A. Agitators reversed ASSEMBLY B. Defective gate solenoid or rectifier C. Motors wired incorrectly Contact your local syrup or beverage equipment distributor for additional information and troubleshoot- ing of beverage system. 620913202 11
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+ + 620913202 12 SERVICE INFORMATION DANGER: ELECTRIC SHOCK HAZARD DISCONNECT POWER BEFORE SERVICING UNIT. RED WHT WHT RED -- -- RED WHITE BLACK BLACK WHITE BLK WHT WHT BLK RED BLK N.C. N.C. GRN/YEL GRN GRN/YEL BLK N.O. N.O. PINK COM. COM. PINK L1 L2 ORG ORG BLK BLUE GRD 115/1/60 MOTOR N MOTOR SUPPLY L HEATER HEATER ORG ORG WHT BLUE WHT WHT BLUE WHT LEFT RIGHT WHT DISPENSE WHT DISPENSE SWITCH BLUE SWITCH BLUE BLK RIGHT GATE BLK LEFT GATE SOLENOID SOLENOID (DC COIL) LEFT RIGHT (DC COIL) AGITATOR
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G L N TIMER L1 L2 MOTOR HEATER AGITATOR MOTOR N.O.1 C VEND SWITCH N.C.1 CAPACITOR RECTIFI- - ER GATE SOLENOID BALLAST OPTIONAL LIGHT STARTER OPTIONAL BEVERAGE TRANSFORMER OPTIONAL ICE LEVEL OPTIONAL BEVERAGE VALVES BEVERAGE PANEL MOTOR HEATER AGITATOR MOTOR N.O.2 C VEND SWITCH N.C.2 CAPACITOR RECTIFIER GATE SOLENOID BALLAST OPTIONAL LIGHT STARTER OPTIONAL BEVERAGE TRANSFORMER OPTIONAL ICE LEVEL OPTIONAL BEVERAGE VALVES BEVERAGE PANEL LADDER DIAGRAM ED/DF300 FIGURE 9. LADDER SCHEMATIC 13 62091320
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WARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un- der normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or Wilshire prod- uct, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase. IMI Cornelius Offices AUSTRALIAD P.O. 210,D RIVERWOOD,D NSW 2210, AUSTRALIA D (61) 2 533 3122 D
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IMI CORNELIUS INC. CORPORATE HEADQUARTERS: One Cornelius Place Anoka, Minnesota 55303-6234 (612) 421-6120 (800) 238-3600
