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Hustler Z XR7
Parts Manual
•••••••
Hustler Turf Equipment
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P.O. Box 7000
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Hesston, Kansas
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67062-2097
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WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land. Other states or federal areas may have similar laws. This spark ignition system complies with
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Table of Contents Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Chapter 2 Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Chapter 3 Hydraulic System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Chapter 4 Battery Installation. . . . . . . . . . . . . . . . . .
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Chapter 10 Maintenance & Adjustment Safety . . . . . . . . . . . . . . . . . . . . . . . . . 10-3 Safe Maintenance & Adjustment Practices . . . . . . . . . . . . . . . . . . 10-4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25 Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Chapter 1 General Information This Manual covers Hustler XR7 Z models 927723, 927731, 927749, 927756, 927772, 927798, 927806, 927814 with serial numbers prior to 07020000. Frequently Ordered Parts PART NO. DESCRIPTION 027912 Lubrizol 7 oz. Bottle 027920 Lubrizol 10 oz. Bottle 768341 Hydraulic Oil Filter 781443 Pump Drive Belt 797696 Blade, F18.50"-H-F-CW (54" Deck) 794685 Blade, F20.50"-H-F-CW (60" Deck) 798496 Blade, F22.50"-H-F-CW (66" Deck) 797928 Belt, B-Section (54" Deck) 797720 Belt, B-Se
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your Hustler dealer for current information and parts. Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual. Refer to this list when ordering parts. ABBREVIATION DESCRIPTION CB Carriage Bolt CE Clevis Pin CP Cotter Pin CS Cap Screw CW Cup Washer FDRW Fender Washer FW Flat Washer HX Hex Head LW Lock Washer MB Machine Bushing MS Machine Screw NT Nut SC Self Tapping Cap Screw SH Socket Head SB Shoulder Bolt SS Set Screw OD Outside Diameter ID Inside D
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Chapter 2 Contents Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Footrest Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 106567 4/07 2-1
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Rivet Nut Installation 1 2 2 2 3 5 2 3 4 SERVICE MFG. PART INDEX NO. QTY. DESCRIPTION PART NO. NO. 1 548032 107701 1 TRACTOR FRAME (54") 547760 106211 1 TRACTOR FRAME (60") 547752 106039 1 TRACTOR FRAME (66") 2 N/A 808493 15 3/8-16 THREAD RIVET NUT 3 N/A 600961 8 1/2-13 THREAD RIVET NUT 4 N/A 808477 2 1/4-20 THREAD RIVET NUT (KAW ONLY) 5 547950 106732 1 XR7 MMZ SEAT SUPPORT 1 NOTES: 1. Seat support 547950 includes rivet nuts. 2-2 106567 4/07
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Footrest Assembly 1 2 3 4 5 6 5 7 1 INDEX SERVICE MFG. QTY DESCRIPTION NO. PART NO. PART NO. 1 359547 359547 2 STEP TREAD 2 395533 395533 1 FLOOR 3 305615 305615 2 PLATFORM STEP TREAD 4 086660 086660 2 NT .375-16 HX LK NY 5 767954 767954 4 FW .406 X .812 X .060 SAE HD ZN 6 781880 781880 2 RUBBER BUMPER 7 052860 052860 2 CS .375-16 X 1.250 HX G5 ZN NOTES: 1. Do not tighten, Item 2 (348276 Floor) must be able to pivot on these bolts. 106567 4/07 2-3
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2-4 106567 4/07
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Chapter 3 Contents Hydraulic System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 106567 4/07 3-1
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Hydraulic System Installation 4 3 2 17 1 16 19 18 15 20 5 17 31 6 8 22 7 10 FRONT 21 12 11 14 23 24 20 30 26 18 25 17 10 11 29 9 28 11 27 13 12 24 3-2 106567 4/07
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Hydraulic System Installation ITEM SERVICE MFG. QTY DESCRIPTION NO. PART NO. PART NO. 1 768515 768515 2 FW .281 X .625 X .051/.080 HD ZN/YL 2 055947 055947 2 CS .250-20 X .500 HX G5 ZN 3 032771 032771 1 STRAINER 4 032763 032763 1 BREATHER CAP 5 349860 349860 1 RESERVOIR 6 034272 034272 4 NT .312-18 HX G5 ZN 7 768523 768523 4 FW .343 X .687 X .051/.080 HD ZN/YL 8 781062 781062 1 HYDRO-GEAR PUMP, BDP-10A-300 9 781047 781047 1 HYDRO-GEAR PUMP BDP-10A-400 10 041707 041707 4 NT .437-14 HX G5 ZN 11 7
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HYDRAULIC SYSTEM CHARGING PROCEDURE 1. Set handles in the neutral position. 2. Start engine at idle. 3. Let run for a minimum of 30 seconds. 4. Stroke handles to forward position. 5. If motors do not turn in 15 seconds return handles to neutral and repeat step 3 and 4 (one time). 6. If motors do not turn after second attempt, shut off the engine and check for oil at the pump. 7. Increase throttle to half speed and work handles through forward and reverse position until the motor operates smoo
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Chapter 4 Contents Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Steering and Park Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Pump Belt and Pulleys Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 106567 4/07 4-1
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Battery Installation 5 6 1 3 1 2 5 1 7 8 9 9 4 8 10 TRACTOR 11 FRAME 11 12 4-2 106567 4/07
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Battery Installation INDEX SERVICE MFG. QTY DESCRIPTION NO. PART NO. PART NO. 1 024927 024927 2 NT .250-20 HX GR.5 ZN 2 771428 771428 1 RED BATTERY CABLE BOOT 3 796219 796219 1 36" NEGATIVE BATTERY CABLE 4 744276 744276 1 POSITIVE BATTERY CABLE 5 768523 768523 3 FW .343 X .687 X .051/.080 HD ZN/YL 6 058776 058776 2 NT .312-18 HX NL ZN 7 348417 348417 1 BATTERY CLAMP STRAP 8 055939 055939 2 CS .250-20 X .750 HX G5 ZN 9 029868 029868 4 LW .250 INT-EXT TOOTH ZN 10 740696 740696 1 BATTERY 11 034272
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Deck Lift Assembly 1 2 4 6 5 TRACTOR 3 FRAME 4 5 5 12 11 4 1 10 6 5 5 1 8 10 13 7 1 10 4 4 5 4 9 8 1 10 9 4 14 8 4 9 4-4 106567 4/07
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Deck Lift Assembly ITEM SERVICE MFG. QTY DESCRIPTION NO. PART NO. PART NO. 1 348318 348318 1 STOP HANDLE 2 600437 600437 1 DECK HEIGHT 1/2" PIN W/A 348284 N/A 1 HEIGHT ADJUSTMENT STOP 3/8" 2 { 3 783001 783001 1 DECK LIFT INDICATOR SUBASSEMBLY 4 704643 704643 8 NT .437-14 HX FLG ZN 5 781294 781294 7 CLIP E, 1.00 X .625 X .050 6 782995 782995 2 DECK LIFT SPRING SUBASSEMBLY 7 781229 781229 1 CE .750 X 2.25 X 1.75 HEADLESS 8 055749 055749 3 CS .437-14 X 1.750 HX G5 ZN 9 348391 018846 4 DECK LIFT CH
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Steering and Park Brake Assembly 1 11 12 13 10 3 20 19 2 8 6 3 21 21 7 22 6 6 7 7 14 16 7 4 23 30 17 7 5 24 3 3 18 25 3 38 5 3 11 4 15 9 3 26 27 37 3 10 36 35 6 28 3 29 40 7 28 30 36 30 3 7 34 31 41 3 TRACTOR 15 29 33 FRAME 1 39 2 32 4-6 106567 4/07
