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PHAZER™
For Serial Nos.
790,000 & Higher
Part No. 4500-461 Rev. A
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-1-
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READ OPERATOR’S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT TABLE OF CONTENTS Description Page 34” Deck Group ............................................................3-4 Decal Group ..................................................................13 Electrical Diagram..........................................................15 Electrical Group .............................................................14 Electrical Logic Schematic............................
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34” DECK GROUP Item Part No. Description Qty. Item Part No. Description Qty. 1 1-303508 Decal, Discharge Warning......................1 20 109-3086-01 Cover, RH Spindle................................. 1 2 1-303520 Decal, Trivantage...................................1 21 109-3100 Nut, Cage 5/16....................................... 4 3 1-403005 Decal, Danger........................................2 22 109-3891 Asm, Idler A
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34” DECK GROUP (cont) Item Part No. Description Qty. Item Part No. Description Qty. 1 1-513208 Washer, Spring Disc 5/8.........................2 14+ 103-9953 Sheave, Blade Drive .............................. 2 2 1-633447 Chain, Deck Lift......................................4 15 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 2 3 1-807268 Key, Machine 1/4 x 3/16 x 1 ...................2 16 104-
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FRAME GROUP Item Part No. Description Qty. Item Part No. Description Qty. 1 32144-70 Screw, HWH 5/16-18 x 3/4 TF................3 15 109-2429-03 Bracket, Rear Fuel Tank........................ 2 2 1-513658 Bumper..................................................5 16 109-2466 Decal, Phazer........................................ 1 3 93-8069 Decal, Hot Surface.................................1 17 109-2467 Decal, Dri
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FRAME GROUP (cont.) Item Part No. Description Qty. Item Part No. Description Qty. 1 283-6 Pin, Clevis 5/16 x 1 1/4 ..........................1 21 116-0199 Bar, Height Adjust.................................. 1 2 1-543509 Cone, Bearing Tapered Roller................4 22 109-3544 Asm, Height Adjust W/Decal.................. 1 3 1-543511 Seal, Grease..........................................2 23 109-2416 Spring, Extension.......
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MOTION CONTROL GROUP Item Part No. Description Qty. Item Part No. Description Qty. 1 1-543017 Balljoint..................................................2 18 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 2 2 3296-4 Nut, Esna 5/16-24..................................2 19 109-2339 Damper, Motion Control......................... 2 3 1-633181 Plate, Tapped.........................................2 20 109-242
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PARK BRAKE GROUP Item Part No. Description Qty. Item Part No. Description Qty. 1 3256-3 Washer, 5/16 Std...................................2 11 109-0223 Link, Over Center................................... 2 2 32120-19 E-Ring....................................................1 12 109-5370 Wld, Brake Link...................................... 1 3 103-9408 Bar, Equalizer.....................................
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SEAT GROUP Item Part No. Description Qty. Item Part No. Description Qty. 1 27-0410 Screw, Shoulder 5/16-18 x 1 Sp.............2 9 116-0950 Decal, Service Aid................................. 1 2 63-8410 Washer..................................................4 10 109-2607-03 Bracket, Seat......................................... 1 3 82-2190 Switch....................................................1 11 1
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FUEL GROUP Item Part No. Description Qty. Item Part No. Description Qty. 1 1-303077 Clamp, Fuel Line....................................12 11 109-0304 Hose, Fuel Line 2 1/2"............................ 3 2 1-603770 Valve, Fuel.............................................1 12 109-0346 Cap, Fuel............................................... 2 3 1-633023 Stud, Fuel Tank..................
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ENGINE GROUP 1 1 Item Part No. Description Qty. Item Part No. Description Qty. 1 1-303334 Washer, Spring Disc 5/16.......................4 17 103-9950 Clutch .................................................... 1 2 1-513034 Sleeve, Bearing......................................2 18 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 1 3 1-513592 Knob, Ball Red.......................................1 19 106-70
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TRANSAXLE GROUP Part No. Description Part No. Description Item Qty. Item Qty. 1 103-9397 Spacer, Hydro........................................2 22 109-6801 Clamp, Hose.......................................... 1 2 103-9380 Rod, Hydro Bypass................................2 23 3256-3 Washer.................................................. 2 3 103-9398 Spacer, Axle..........................................1 24 114-0469
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DECAL GROUP Item Part No. Description Qty. Item Part No. Description Qty. 1 109-2494 Decal, Console.......................................1 12 1-403005 Decal, Danger........................................ 2 2 109-2539 Decal, Relay..........................................1 13 109-2465 Decal, Belt Routing 34/44 ...................... 1 3 109-2356 Decal, Motion Control...........................
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ELECTRICAL GROUP Item Part No. Description Qty. Item Part No. Description Qty. 1 109-7653 Wire, Battery Positive (+) W/Caps..........1 16 103-0498 Nut, Ignition ........................................... 1 2 1-513075 Solenoid, Plastic....................................1 17 103-2106 Key, Exmark Logo................................. 1 3 1-513374 Meter, Engine Hours..............................1 1-603511
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ELECTRICAL DIAGRAM G007920 -15- SWITCHES ARE CLOSED WITH OPERATOR IN SEAT AND MACHINE LEVEL RECTIFIER/ SEAT DELAY SEAT DELAY SEAT ELECTRIC GROUND IGNITION SWITCH CLUTCH REGULATOR MODULE CONTROL MODULE INPUT SWITCH (PTO) TERMINAL CONNECTIONS TERMINAL A VOLTAGE REGULATOR TERMINAL B BATTERY TERMINAL I HOUR METER, PTO SWITCH TERMINAL S START RELAY TERMINAL X SEAT DELAY T
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ELECTRICAL SCHEMATIC G007921 -16- SEAT DELAY MODULE SHOWN WITH OPERATOR IN SEAT SEAT GROUND ELECTRIC SWITCH RECTIFIER/ CLUTCH TERMINAL S REGULATOR (PTO) POSITION CIRCUIT "MAKE" TERMINAL I TERMINAL B 1. OFF NONE 2. RUN B + I + A X + Y TERMINAL A 3. START B + I + S TERMINAL X TERMINAL Y VIOLET A RED VIOLET 20 AMP B FUSE ORANGE VIOLET I IGNITION ORANGE SWITCH S YELLOW X RED 20 AMP Y FUSE TAN RED OFF RUN START ORANGE ORANGE + 12V + ORANGE RED HOUR METER DK BLUE ORANGE/BLK STRIPE
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SERVICE RECORD Date Description of Work Done Service Done By -17-
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© 2009 Exmark Mfg. Co., Inc. Part No. 4500-461 Rev. A Industrial Park Box 808 (402) 223-6300 Beatrice, NE 68310 Fax (402) 223-5489 All Rights Reserved Printed In USA.